Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia


Authors : Yerikho Alexander; Fibi Eko Putra; Putri Anggun Sari

Volume/Issue : Volume 9 - 2024, Issue 6 - June

Google Scholar : https://tinyurl.com/mwdupk96

Scribd : https://tinyurl.com/kbdpejvu

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUN909

Abstract : PT. Electronics Components Indonesia manufactures capacitors and focuses on enhancing productivity and operational efficiency of the frame welding machines through effective maintenance. This study employs a quantitative method to analyze the Overall Equipment Effectiveness (OEE) values, including availability, performance efficiency, and rate of quality, as well as conducting a Six Big Losses analysis. The results indicate that the average availability reached 97.83%, with a significant decrease in August due to downtime. Performance efficiency remained consistently above 90%, although higher product output tended to reduce efficiency. The rate of quality was stable and high, reflecting improvements in production processes and quality control. The average OEE value reached 88%, exceeding the global standard of 85%. To further enhance the effectiveness of the frame welding machines, suggested improvements include operator training, regular performance evaluations, attention to operator well-being, selection of high-quality raw materials, updating SOPs, regular preventive maintenance, improving workplace safety, and investing in backup energy systems. In conclusion, the improvements implemented successfully enhanced the performance and operational quality of the frame welding machines.

Keywords : Frame Welding Machine, Overall Equipment Effectiveness (OEE), Total Productive Maintenance (TPM).

References :

  1. J. Bayesian et al., “Analysis of the Implementation of Total Productive Maintenance (TPM) Using the Overall Equipment Effectiveness (OEE) Method at PT XYZ,” doi: 10.46306/bay.v2i1. 
  2. A. G. Ramadhani, D. Zahra Azizah, F. Nugraha, and M. Fauzi, “Analysis of TPM (Total Productive Maintenance) and OEE (Overall Equipment Effectiveness) Implementation on Auto Cutting Machines at PT XYZ,” Jurnal Ilmiah Teknik dan Manajemen Industri, vol. 2, no. 1, pp. 2022–59, doi: 10.46306/tgc.v2i1.
  3. J. Gianfranco, M. I. Taufik, F. Hariadi, and M. Fauzi, “Implementation of Total Productive Maintenance in the Production Division (Case Study at PT. XYZ Bandung),” Jurnal Ilmiah Teknik dan Manajemen Industri, vol. 2, no. 1, pp. 2022–112, doi: 10.46306/tgc.v2i1.
  4. G. Muhaemin and A. E. Nugraha, “Implementation of Total Productive Maintenance (TPM) on Cutter Machine Maintenance at PT. XYZ,” Jurnal Ilmiah Wahana Pendidikan, vol. 8, no. 9, pp. 205–219, 2022, doi: 10.5281/zenodo.6645451.
  5. M. Nur and H. Haris, “Proposed Improvements for Machine Effectiveness Through Analysis of TPM Implementation Using OEE and Six Big Losses Methods at PT. P&P Bangkinang,” 2019.
  6. A. Sultoni and D. Santoso Saroso, “Increasing OEE Value on Glass Film Printing Machines Using FMEA and TPM Methods”

PT. Electronics Components Indonesia manufactures capacitors and focuses on enhancing productivity and operational efficiency of the frame welding machines through effective maintenance. This study employs a quantitative method to analyze the Overall Equipment Effectiveness (OEE) values, including availability, performance efficiency, and rate of quality, as well as conducting a Six Big Losses analysis. The results indicate that the average availability reached 97.83%, with a significant decrease in August due to downtime. Performance efficiency remained consistently above 90%, although higher product output tended to reduce efficiency. The rate of quality was stable and high, reflecting improvements in production processes and quality control. The average OEE value reached 88%, exceeding the global standard of 85%. To further enhance the effectiveness of the frame welding machines, suggested improvements include operator training, regular performance evaluations, attention to operator well-being, selection of high-quality raw materials, updating SOPs, regular preventive maintenance, improving workplace safety, and investing in backup energy systems. In conclusion, the improvements implemented successfully enhanced the performance and operational quality of the frame welding machines.

Keywords : Frame Welding Machine, Overall Equipment Effectiveness (OEE), Total Productive Maintenance (TPM).

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