Authors :
Deepadharshan Shekar; Divya VS
Volume/Issue :
Volume 10 - 2025, Issue 5 - May
Google Scholar :
https://tinyurl.com/4w7vuw3c
DOI :
https://doi.org/10.38124/ijisrt/25may2355
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
With the rapid advancement of 3D concrete printing (3DCP), the need for standardized and repeatable
specimen preparation methods for mechanical testing has become increasingly important. This paper proposes a
systematic and reproducible approach for extracting specimens from 3D-printed concrete elements to assess hardened
properties such as compressive strength, splitting tensile strength, and flexural strength. A series of hollow slab sections
and wall components were printed in various dimensions to represent directional orientations and facilitate multi-
directional testing. A detailed methodology for cutting, core drilling, and preparing cube, cylinder, and prism samples is
presented. Specific naming conventions and loading orientations are established to standardize interpretation of test
results. The aim of this study is to enable consistent extraction and testing protocols that align with existing standards
while accommodating the unique characteristics of 3DPC materials. Figures illustrating the procedures and geometries
are included to support implementation.
Keywords :
3D Printed Concrete, Specimen Extraction Method, Mechanical Testing, Additive Manufacturing.
References :
- P. S. Ambily, N. Rajendran, and S. K. Kaliyavaradhan, “Mix design, optimisation and performance evaluation of three-dimensional printable concrete,” Proc. Inst. Civ. Eng. - Constr. Mater., pp. 1–19, Nov. 2023.
- P. S. Ambily, S. K. Kaliyavaradhan, S. Sebastian, and D. Shekar, “Mixing approach for 3D printable concrete: method of optimisation of superplasticiser dosage,” Mag. Concr. Res., pp. 1–17, Feb. 2024.
- V. Ingle, S. K. Kaliyavaradhan, P. S. Ambily, and D. Shekar, “3D printable concrete without chemical admixtures: Fresh and hardened properties,” Struct. Concr., vol. 25, no. 1, pp. 365–378, 2024.
- S. K. Kaliyavaradhan, P. S. Ambily, D. Shekar, and S. Sebastian, “Effect of sand gradations on the fresh properties of 3D printable concrete,” Mag. Concr. Res., pp. 1–32, Feb. 2024.
- P. R. Prem, P. S. Ambily, S. Kumar, and S. B. Ghodke, “A theoretical model to predict the structural buildability of 3D printable concrete,” Mech. Time-Depend. Mater., Jan. 2024.
- H. Christen, G. van Zijl, W. de Villiers, and M. Moelich, “Validated simulation of thermal performance of phase change material infused recycled brick aggregate in 3D printed concrete,” Constr. Build. Mater., vol. 404, p. 133318, Nov. 2023.
- H. Christen, G. van Zijl, and W. de Villiers, “The incorporation of recycled brick aggregate in 3D printed concrete,” Clean. Mater., vol. 4, p. 100090, Jun. 2022.
- K. Pasupathy, S. Ramakrishnan, and J. Sanjayan, “3D concrete printing of eco-friendly geopolymer containing brick waste,” Cem. Concr. Compos., vol. 138, p. 104943, Apr. 2023
- Y. A. Al-Noaimat et al., “Recycled brick aggregates in one-part alkali-activated materials: Impact on 3D printing performance and material properties,” Dev. Built Environ., vol. 16, p. 100248, Dec. 2023
- Utilization of recycled glass for 3D concrete printing: rheological and mechanical properties, Journal of Material Cycles and Waste Management.
- 3D printable lightweight cementitious composites with incorporated waste glass aggregates and expanded microspheres – Rheological, thermal and mechanical properties - ScienceDirect.Accessed: Feb. 17, 2024.
- G. H. A. Ting, Y. W. D. Tay, and M. J. Tan, Experimental measurement on the effects of recycled glass cullets as aggregates for construction 3D printing, J. Clean. Prod., vol. 300, p. 126919, Jun. 2021.
- Evaluation of Material Modification using PET in 3D Concrete Printing Technology – IOPscience.
With the rapid advancement of 3D concrete printing (3DCP), the need for standardized and repeatable
specimen preparation methods for mechanical testing has become increasingly important. This paper proposes a
systematic and reproducible approach for extracting specimens from 3D-printed concrete elements to assess hardened
properties such as compressive strength, splitting tensile strength, and flexural strength. A series of hollow slab sections
and wall components were printed in various dimensions to represent directional orientations and facilitate multi-
directional testing. A detailed methodology for cutting, core drilling, and preparing cube, cylinder, and prism samples is
presented. Specific naming conventions and loading orientations are established to standardize interpretation of test
results. The aim of this study is to enable consistent extraction and testing protocols that align with existing standards
while accommodating the unique characteristics of 3DPC materials. Figures illustrating the procedures and geometries
are included to support implementation.
Keywords :
3D Printed Concrete, Specimen Extraction Method, Mechanical Testing, Additive Manufacturing.