A Study on Experimental Investigation on the Properties of M30 Grade Concrete Using Metakaolin and Flyash


Authors : Mungara Venkata Naga Sai Bhargav; Dr. D. Sreehari Rao

Volume/Issue : Volume 10 - 2025, Issue 9 - September


Google Scholar : https://tinyurl.com/yvscffhw

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DOI : https://doi.org/10.38124/ijisrt/25sep1184

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Abstract : Amongst all of the construction substances which are available for construction, we understand that concrete is an extensively used creation fabric for building of various civil engineering structures. Concrete will supply higher durability and also its costs during production in addition to maintenance are very low when in comparison to different production substances. So that it will maintain its properly filling capacity, non-block glide and homogeneity. as a consequence, restrict high cement content which could raise cost as well as cause temperature increase throughout hydration and probably affect other traits like creep and shrinkage, subsequently giant quantities of additives are typically Metakaolin as a partial replacement for cement in concrete, aiming to enhance housing quality and reduce heat generation. Various admixtures are known to improve concrete’s strength and workability, with Metakaolin standing out due to its distinct advantages. It significantly improves durability and resistance against chloride and sulphate attacks, freezing-thawing cycles, alkali-silica reactions, and frost damage. Additionally, Metakaolin enhances compressive strength, reduces permeability and bleeding, and strengthens the interfacial transition zone (ITZ), eliminating its typical weaknesses. In this research, concrete mixes incorporating 5%, 10%, 15%, and 20% Metakaolin were evaluated to determine optimal performance. At the optimal level of 15% Metakaolin, further cement replacement was done using fly ash at 10%, 20%, and 30% by weight. The hardened properties of these mixes were tested for compressive strength at 7, 28, 56, and 90 days, while split tensile and flexural strength were measured at 28 days.

Keywords : Concrete, Metakaolin, Fly Ash, Compressive Strength, Split Tensile Strength, Flexural Strength.

References :

  1. Assistant Prof. Vikas P. Jadhao, Chetan Shersande, Akanksha Shivaji, Dhanshri Suryakant Chavan, Snehal Prakash Kolekar, Naziya Sultan Shaikh, Partial Replacement of Cement with Metakaolin and Silica Fume in Concrete, International Journal of Research in Engineering and Science (IJRES), Volume 11 Issue 5 ǁ May 2023
  2. Dr. B. Krishna Rao and M. Anil Kumar, A study on partial replacement of cement with metakaolin and fine aggregate with waste foundry sand, International Journal of Engineering Research & Technology (IJERT), volume 10, issue 4, April 2021
  3. Prabeen Kumar Sahu and Niharika Patel, study on the effect of metakaolin as a partial replacement of cement on the fresh and hardened properties of concrete, International Research Journal of Modernization in Engineering Technology and Science, Volume: 05/Issue: 05/May-2023
  4. Shakil Khan, Tinu Khandale, Shahrukh Kureshi, and Harshal Gaidhane, An Experimental Investigation on Partial Replacement of Cement with Metakaolin & Polypropylene Fiber and Fine Aggregate with Robo Sand, 2012 IJFANS, Journal Volume 10, Iss 9, Sep 2021
  5. Sk. Althaf, Dr. M. Janardhan, Ch. Hithender Reddy,Partial replacement of cement with metakaolin and sand with foundry sand in self-compacting concrete, Journal of Engineering Sciences, Vol 13, Issue 06, JUNE /2022
  6. T. Rebecca, M. Jugal Kishore, Experimental Study on Partial Replacement of Cement with Metakaolin and Coarse Aggregate with RCA in M30 Grade, International Journal of Innovative Research in Science, Engineering and Technology, Volume 10, Issue 4, April 2021
  7. A textbook of "Concrete Technology" by M.S. Shetty.
  8. IS 456:2000 – Indian Standard “Plain and Reinforced Concrete” – Code of Practice, IS 10262:2019 – Indian Standard “Concrete mix proportioning” – guidelines.

Amongst all of the construction substances which are available for construction, we understand that concrete is an extensively used creation fabric for building of various civil engineering structures. Concrete will supply higher durability and also its costs during production in addition to maintenance are very low when in comparison to different production substances. So that it will maintain its properly filling capacity, non-block glide and homogeneity. as a consequence, restrict high cement content which could raise cost as well as cause temperature increase throughout hydration and probably affect other traits like creep and shrinkage, subsequently giant quantities of additives are typically Metakaolin as a partial replacement for cement in concrete, aiming to enhance housing quality and reduce heat generation. Various admixtures are known to improve concrete’s strength and workability, with Metakaolin standing out due to its distinct advantages. It significantly improves durability and resistance against chloride and sulphate attacks, freezing-thawing cycles, alkali-silica reactions, and frost damage. Additionally, Metakaolin enhances compressive strength, reduces permeability and bleeding, and strengthens the interfacial transition zone (ITZ), eliminating its typical weaknesses. In this research, concrete mixes incorporating 5%, 10%, 15%, and 20% Metakaolin were evaluated to determine optimal performance. At the optimal level of 15% Metakaolin, further cement replacement was done using fly ash at 10%, 20%, and 30% by weight. The hardened properties of these mixes were tested for compressive strength at 7, 28, 56, and 90 days, while split tensile and flexural strength were measured at 28 days.

Keywords : Concrete, Metakaolin, Fly Ash, Compressive Strength, Split Tensile Strength, Flexural Strength.

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Paper Submission Last Date
31 - December - 2025

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