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A Sub-₹3,000 Pseudo-Random-Excitation Impedance Front-End for Characterising Retired 18650 Lithium-Ion Cells: A Benchmark Against DC Internal Resistance


Authors : Ayush Sharma

Volume/Issue : Volume 11 - 2026, Issue 8 - August


Google Scholar : https://tinyurl.com/348w5p3y

DOI : https://doi.org/10.38124/ijisrt/26aug1527

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Introduction: Retired 18650 lithium-ion cells may retain useful capacity. However, second-life reuse requires low-cost methods which characterise electrical behaviour that are degradation-relevant without solely relying on slow capacity testing. This study evaluates whether a sub-₹3,000 pseudo-random binary sequence (PRBS) impedance front-end can extract repeatable broadband features under controlled conditions. I hypothesise that PRBS features will demonstrate measurable associations with degradation-relevant cell properties within the experimentally validated bandwidth.  Methods: 36 retired 18650 cells will be tested at controlled state of charge, temperature and rest. The repeated capacity cycles, DCIR, self-discharge screening, and PRBS impedance features will be collected on the same cells and fixture. Repeatability and continuous feature-property associations will be examined in the primary analysis. The secondary analysis will analyse the grade classification versus the best case DCIR classifications using Leave-One out Cross-Validation (LOOCV).

Keywords : Second-Life Batteries; 18650 Lithium-Ion Batteries; Electrochemical Impedance Spectroscopy; Pseudo-Random Binary Sequence; DC Internal Resistance; Battery Grading

References :

  1. A. N. Patel et al., "Lithium-ion battery second life: pathways, challenges and outlook," Frontiers in Chemistry, 2024.
  2. E. Braco et al., "Fast capacity and internal resistance estimation method for second-life batteries from electric vehicles," Applied Energy, vol. 329, 120235, 2023.
  3. M. Faraji-Niri, M. Rashid, J. Sansom, M. Sheikh, D. Widanage, and J. Marco, "Accelerated state of health estimation of second-life lithium-ion batteries via electrochemical impedance spectroscopy tests and machine-learning techniques,"
  4. J. Sihvo, N. Hallemans, A. H. Tan, D. A. Howey, S. R. Duncan, and T. Roinila, "Pseudo-random sequences for low-cost operando impedance measurements of Li-ion batteries," IEEE Transactions on Transportation Electrification, vol. 12, no. 3, pp. 4484-4496, 2026, doi: 10.1109/TTE.2026.3659482.
  5. J. Cohen, "A coefficient of agreement for nominal scales," Educational and Psychological Measurement, vol. 20, no. 1, pp. 37-46, 1960.
  6. Q. McNemar, "Note on the sampling error of the difference between correlated proportions or percentages," Psychometrika, vol. 12, pp. 153-157, 1947.
  7. J. Sihvo, D.-I. Stroe, T. Messo, and T. Roinila, "Fast approach for battery impedance identification using pseudo-random sequence signals," IEEE Transactions on Power Electronics, vol. 35, no. 3, pp. 2548-2557, 2020.

Introduction: Retired 18650 lithium-ion cells may retain useful capacity. However, second-life reuse requires low-cost methods which characterise electrical behaviour that are degradation-relevant without solely relying on slow capacity testing. This study evaluates whether a sub-₹3,000 pseudo-random binary sequence (PRBS) impedance front-end can extract repeatable broadband features under controlled conditions. I hypothesise that PRBS features will demonstrate measurable associations with degradation-relevant cell properties within the experimentally validated bandwidth.  Methods: 36 retired 18650 cells will be tested at controlled state of charge, temperature and rest. The repeated capacity cycles, DCIR, self-discharge screening, and PRBS impedance features will be collected on the same cells and fixture. Repeatability and continuous feature-property associations will be examined in the primary analysis. The secondary analysis will analyse the grade classification versus the best case DCIR classifications using Leave-One out Cross-Validation (LOOCV).

Keywords : Second-Life Batteries; 18650 Lithium-Ion Batteries; Electrochemical Impedance Spectroscopy; Pseudo-Random Binary Sequence; DC Internal Resistance; Battery Grading

Paper Submission Last Date
30 - September - 2026

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