Analysis of the Application of Green Manufacturing with the Concept of Water Recycle System to Reduce the Use of Clean Water at Pt. Karton Cikarang


Authors : Ali Hanafi; Fibi Eko Putra; Putri Anggun Sari

Volume/Issue : Volume 9 - 2024, Issue 6 - June


Google Scholar : https://tinyurl.com/ywmfb3hk

Scribd : https://tinyurl.com/4wfnxf4m

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUN1040

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : The carton packaging industry has potential and advantages that can be used to maintain and develop business operational activities, one of the potentials is liquid waste left over from the production process, as an efficiency measure and a long-term business, sustainable energy is needed as an effort to apply efficiency and effort for the survival of mankind. The purpose of this research is to find the root cause of the high use of clean water in the production process and design the reuse of recycled water in the production department so that it can reduce the use of clean water, and can implement the concept of green manufacturing at PT. Karton Cikarang. This research is quantitative using the Failure Mode and Effect Analysis (FMEA) method which allows to identify and prevent the occurrence of problems in products and processes. Based on the research conducted, it is known that the percentage of clean water use in the production department is divided into 3 parts, namely converting machines (57%), corrugator machines (27%) and finishing machines (16%) which means that the use of clean water is mostly used by converting machines and the least water use is used by finishing machines. PT. Karton Cikarang has complied with wastewater quality standards set by the government, management and monitoring efforts are also carried out to create environmental protection for humans and life in the future.

Keywords : Sustainable Energy, Waste Management, Green Manufacturing.

References :

  1. Achmad Fauzi, L., Yutrisya, A., Rachmatiyah, N., Sapanli, K., Resource and Environmental Economics, D., Economics and Management, F., & Bogor Agriculture, I. (2018). Analysis of Water Use for Industry in Tangerang. Proceedings of the 2018 World Water Day National Seminar, 2621–7449.
  2. Alijoyo, A., Wijaya, Q. B., &; Jacob, I. (2020). Failure Mode Effect Analysis Failure Mode Analysis and Impact RISK EVALUATION RISK ANALYSIS: Consequences Probability Level of Risk. Crms, 19. www.lspmks.co.id
  3. Irhamsyah, F. (2019). Sustainable Development Goals (SDGs) and Their Impact on National Resilience The Impact on National Resilience. Journal of Research LEMHANNAS RI, 38, 45–54.
  4. Ministry of Environment and Forestry. (2022). Regulation of the Minister of Environment and Forestry of the Republic of Indonesia Number 5 of 2022 concerning Wastewater Treatment for Mining Businesses and/or Activities Using the Artificial Wetland Method. 5, 1–23. https://jdih.menlhk.go.id/new/uploads/files/2022pmlhk005_menlhk_0411202 2102337.pdf
  5. Minister of Environment and Forestry. (2021). Regulation of the Minister of Environment and Forestry of the Republic of Indonesia Number 6 of 2021 concerning Procedures and Requirements for Hazardous and Toxic Waste Management. Minister of Environment and Forestry of the Republic of Indonesia, April, 5–24.
  6. MINISTER OF ENVIRONMENT OF THE REPUBLIC OF INDONESIA. (2014). REGULATION OF THE MINISTER OF ENVIRONMENT OF THE REPUBLIC OF INDONESIA NUMBER 5 OF 2014. No.1815,2014.
  7. Mustakim, Handayani, D. I., &; Yustina, S. (2021). Utilization of plastic waste as a mixture of bricks in the implementation of green manufacturing. Flywheel Journal, 12(2), 43–55.
  1. Pontororing, M. E. I., Pinontoan, O. R., Sumampouw, O. J., Health, F., University, M., &; Ratulangi, S. (2019). CLEAN WATER QUALITY TEST FROM 38 PT. MANADO WATER BASED ON BIOLOGICAL AND PHYSICAL PARAMETERS IN BATU SUB-DISTRICT MANADO CITY INTRODUCTION Water is one of the basic daily needs of living things in the world both humans, animals and plants. Water is used. Journal of Public Health, 8(6), 484–492.
  2. Priyandes, A. (2018). THE USE OF WATER RECYCLE FOR WATER NEEDS IN THE BATAM INDUSTRIAL AREA. DIMENSIONS, VOL.7(NO. 3 : 654-672), 11.
  3. Supriyanto, E. (2020). "Manufacturing in Industrial Engineering". Journal of Electrical and Aviation Industry, 3(3), 1. https://jurnal.unnur.ac.id/index.php/indept/article/view/118

11. University, J. H. (2021). Renewable Energy vs Sustainable Energy: What's the Difference? John Hopkins University. https://energy.sais.jhu.edu/articles/renewable-energy-vs-sustainable-energy/

The carton packaging industry has potential and advantages that can be used to maintain and develop business operational activities, one of the potentials is liquid waste left over from the production process, as an efficiency measure and a long-term business, sustainable energy is needed as an effort to apply efficiency and effort for the survival of mankind. The purpose of this research is to find the root cause of the high use of clean water in the production process and design the reuse of recycled water in the production department so that it can reduce the use of clean water, and can implement the concept of green manufacturing at PT. Karton Cikarang. This research is quantitative using the Failure Mode and Effect Analysis (FMEA) method which allows to identify and prevent the occurrence of problems in products and processes. Based on the research conducted, it is known that the percentage of clean water use in the production department is divided into 3 parts, namely converting machines (57%), corrugator machines (27%) and finishing machines (16%) which means that the use of clean water is mostly used by converting machines and the least water use is used by finishing machines. PT. Karton Cikarang has complied with wastewater quality standards set by the government, management and monitoring efforts are also carried out to create environmental protection for humans and life in the future.

Keywords : Sustainable Energy, Waste Management, Green Manufacturing.

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