Application of Total Green Productive Maintenance in the Soekarno Hatta Airport Water Treatment Unit using the Overall Equipment Effectiveness Method


Authors : Asep Rudiana Rachmat; Dewi Nusraningrum

Volume/Issue : Volume 9 - 2024, Issue 2 - February

Google Scholar : http://tinyurl.com/3art4dbz

Scribd : http://tinyurl.com/y22ybavd

DOI : https://doi.org/10.5281/zenodo.10714721

Abstract : The water treatment unit is a unit tasked with distributing clean water at Soekarno Hatta airport. In carrying out the maintenance process this unit has not implemented TPM (total productive maintenance) in its entirety, even though implementing TPM is important because it can improve the performance of centrifugal pump equipment as the main driver. clean water at Soekarno Hatta airport using the OEE and six big losses calculation method. The implementation of green TPM has not been running optimally, with many corrective maintenance processes still causing quite long loading times and breakdown times . This incident was caused by the condition of spare parts not being properly recorded, personal conditions that were still lacking in the nomenclature of this unit. and the TPM pillars have not been implemented to support the eco airport program launched by the Company. The water treatment unit has 26 centrifugal type main distribution pumps which will be used as research media. Data collection was carried out by conducting direct checks in the field and conducting group discussion forums (FGD) with the water treatment unit technical team. From the results obtained through calculating OEE and Six big losses on these 26 main distribution pumps, the OEE value on the pumps was still below the value of 85 % according to world standards. By implementing TPM, it is hoped that the pump maintenance process can be more optimal so that it can reduce the value of losses on the main distribution pump and can increase the OEE value on the pump.

Keywords : Total Productive Maintenance, Six Big Losses, OEE.

The water treatment unit is a unit tasked with distributing clean water at Soekarno Hatta airport. In carrying out the maintenance process this unit has not implemented TPM (total productive maintenance) in its entirety, even though implementing TPM is important because it can improve the performance of centrifugal pump equipment as the main driver. clean water at Soekarno Hatta airport using the OEE and six big losses calculation method. The implementation of green TPM has not been running optimally, with many corrective maintenance processes still causing quite long loading times and breakdown times . This incident was caused by the condition of spare parts not being properly recorded, personal conditions that were still lacking in the nomenclature of this unit. and the TPM pillars have not been implemented to support the eco airport program launched by the Company. The water treatment unit has 26 centrifugal type main distribution pumps which will be used as research media. Data collection was carried out by conducting direct checks in the field and conducting group discussion forums (FGD) with the water treatment unit technical team. From the results obtained through calculating OEE and Six big losses on these 26 main distribution pumps, the OEE value on the pumps was still below the value of 85 % according to world standards. By implementing TPM, it is hoped that the pump maintenance process can be more optimal so that it can reduce the value of losses on the main distribution pump and can increase the OEE value on the pump.

Keywords : Total Productive Maintenance, Six Big Losses, OEE.

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