Automated PPE Detection Using YOLOv8 for Real-Time Workplace Safety Monitoring


Authors : Vivek Kumar Gupta; Pratyush Rathore; Puspendra Prajapati; Rajnish Shukla

Volume/Issue : Volume 10 - 2025, Issue 4 - April


Google Scholar : https://tinyurl.com/35cbur2u

Scribd : https://tinyurl.com/3yyk4yhy

DOI : https://doi.org/10.38124/ijisrt/25apr1699

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Abstract : Ensuring workers use personal protective equipment (PPE) correctly is vital for their safety in challenging settings like construction sites, factories, and hospitals. This study presents a system built on YOLOv8, a deep learning technology, designed to identify PPE items like masks, gloves, helmets, and gowns instantly.We trained it with 3,290 labeled images from Roboflow and tested it on a regular laptop (HP 15s with an AMD Ryzen 5 5500U and 8GB RAM) to see how it holds up with basic hardware. When we checked it against a batch of new images (15% of the total), it scored an overall F1 of 89%, doing best with masks at 91% and a bit lower with gloves at 85%. We also tried it out in a workshop, where it caught PPE mistakes in about 2.2 seconds while running smoothly at 30 frames per second. It worked well overall, though it had some trouble in dim light or when people moved fast, especially with spotting gloves. Compared to older methods like Faster R-CNN or SSD, this setup was more accurate and could pick up more types of PPE. The results show that affordable AI tools like this can make a real difference in keeping workplaces safer by automatically checking PPE use.

Keywords : PPE Detection, YOLOv8, Real-Time Monitoring, Workplace Safety, Deep Learning, Object Detection, Safety Compliance, Computer Vision, Multi-Item Recognition, Surveillance Integration.

References :

  1. Occupational safety studies on PPE importance. V. S. K. Delhi, R. Sankarlal, and A. Thomas. (January 15, 2021). Detection of Personal Protective Equipment (PPE) Compliance on Construction Site Using Computer Vision Based Deep Learning Techniques.
  2. Early inspection methods, manual and automated. J. A. Gambatese, M. Behm, and S. Rajendran. (June 1, 2008). Design’s Role in Construction Accident Causality and Prevention: Perspectives from an Expert Panel.
  3. Deep learning boosts from pandemic research. S. Walvekar, S. Shinde, and N. Pande. (August 10, 2020). Face Mask Detection Using Deep Learning to Control COVID-19 Transmission.
  4. CNN accuracy in PPE detection papers. G. Gallo, F. Di Rienzo, F. Garzelli, P. Ducange, and C. Vallati. (March 5, 2022). A Smart System for Personal Protective Equipment Detection in Industrial Environments Based on Deep Learning at the Edge.
  5. AI challenges in real-world settings. M. Abdallah, M. A. Talib, and Q. Nasir. (July 12, 2021). Challenges of Applying Deep Learning Models in Real-World Applications: A Systematic Review.
  6. YOLO-based real-time monitoring studies. Z. Wang, Y. Wu, L. Yang, A. Thirunavukarasu, C. Evison, and Y. Zhao. (October 20, 2021). Fast Personal Protective Equipment Detection for Real Construction Sites Using Deep Learning Approaches.
  7. A. Protik, A. H. Rafi, and S. Siddique. (December 10, 2021). Real-time Personal Protective Equipment (PPE) Detection Using YOLOv4 and TensorFlow.
  8. Drone use in large-area safety checks. H. Zhou, H. Liu, and X. Li. (May 15, 2022). Drone-Based Safety Inspection Using Deep Learning for Construction Sites.
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  10. Training tweaks from machine learning work. Redmon, S. Divvala, R. Girshick, and A. Farhadi. (June 8, 2016). You Only Look Once: Unified, Real-Time Object Detection.
  11. Safety tech trends for the future. D. Howard, A. R. Wagner, and J. Borenstein. (January 10, 2023). Future Trends in Safety Technology: AI and Robotics Integration.
  12. Overview of PPE detection progress. A. Krizhevsky, I. Sutskever, and G. E. Hinton. (December 3, 2012). ImageNet Classification with Deep Convolutional Neural Networks.

Ensuring workers use personal protective equipment (PPE) correctly is vital for their safety in challenging settings like construction sites, factories, and hospitals. This study presents a system built on YOLOv8, a deep learning technology, designed to identify PPE items like masks, gloves, helmets, and gowns instantly.We trained it with 3,290 labeled images from Roboflow and tested it on a regular laptop (HP 15s with an AMD Ryzen 5 5500U and 8GB RAM) to see how it holds up with basic hardware. When we checked it against a batch of new images (15% of the total), it scored an overall F1 of 89%, doing best with masks at 91% and a bit lower with gloves at 85%. We also tried it out in a workshop, where it caught PPE mistakes in about 2.2 seconds while running smoothly at 30 frames per second. It worked well overall, though it had some trouble in dim light or when people moved fast, especially with spotting gloves. Compared to older methods like Faster R-CNN or SSD, this setup was more accurate and could pick up more types of PPE. The results show that affordable AI tools like this can make a real difference in keeping workplaces safer by automatically checking PPE use.

Keywords : PPE Detection, YOLOv8, Real-Time Monitoring, Workplace Safety, Deep Learning, Object Detection, Safety Compliance, Computer Vision, Multi-Item Recognition, Surveillance Integration.

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