Authors : Mohamed Syed Fofanah

Volume/Issue : Volume 9 - 2024, Issue 10 - October

Google Scholar : https://tinyurl.com/3t9rp6xm

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DOI : https://doi.org/10.38124/ijisrt/IJISRT24OCT307

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Abstract : Sierra Leone has high potentials for the setting-up of ceramic industry because of its huge virgin deposits of raw materials, chiefly clay, but lacks the technological know-how to utilize these materials to an economically sound level. Tile body offers a foundation for the performance of a glaze. The chemical and mineralogical composition of these clay bodies coupled with some physical properties, such a plasticity, bulk density, porosity, and water absorption, play significant role in determining the quality of the glazed surface.This is attested by certain glaze defects like pinholes, crazing and crawling on the glaze surface resulting mainly from bubble development within the body matrix during firing. The study aims at contributing to the promotion and use of appropriate ceramic building materials technology in Sierra Leone, by providing relevant research data to guide the production of quality ceramic products. The three key objectives, were to determine (1) the physical properties (2) chemical properties (3) mechanical properties of the clay samples investigated for their suitability in clay tile bodies production. Clay samples were collected from four sites in Sierra Leone namely Matankay (C-M) in the Western Rural District, Bo (C-B) in Bo District, Koribondo (C-K) in Pujehun District and Yele (C-Y) in Tonkolili District. Based on their plasticity index values, grain size distribution, bulk density, porosity and dry-fired shrinkage results obtained from this study, the four clay samples investigated are suitable for clay tile body production provided grog, frits, fluxes and other components are added proportionately and fired at temperatures above 1100oC to improve vitrification of the clay tile body during biscuit firing before application of the glaze.

Keywords : Ceramic Tile Body, Glaze Defect, Clay, Plasticity, Firing Shrinkage, Bulk Density, Vitrification, Grog, Frit, Fluxes, Crushing Strength, Kiln.

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