Design and Analysis of Lifting Carriage of 4T Overhead Stacker Crane


Authors : Madhavi Arun Chikhale; Dr. M. D. Nadar

Volume/Issue : Volume 9 - 2024, Issue 4 - April

Google Scholar : https://tinyurl.com/56d7azak

Scribd : https://tinyurl.com/ycxzcrch

DOI : https://doi.org/10.38124/ijisrt/IJISRT24APR2659

Abstract : The Overhead Stacker Crane is a hybrid device that combines the features and constructions of "Industrial Forklifts" and "Electric Overhead Cranes." Stacker cranes are equipment with varied levels of automation that are used to store materials. They travel along the aisles of the operating areas, where they enter, position, or extract the material. This type of crane is widely used in assembly shops, production stores, warehouses, etc. Each application needs customizing. The lifting carriage of different overhead stacker crane design is studied in this study. The new design has two advantages: the lifting carriage is bracketed to the mast of the overhead stacker, and the new lifting mechanism is more compact. The most common structure configurations are single-mast and twin-mast constructions. Single-mast structures are used for investigation in our research. A live example has been chosen, and several design engineering stages have been implemented, with the goal of achieving compliance with safety-related standards as well as possible enhancements for future consideration. All the concerned parts have been 3D modelled, analyzed using classical means as well as advanced means of FEA. The goal of using design engineering concepts is to provide a verified design with documentation that can be manufactured with or without indicated improvements. Static analysis of identified parts is performed using both hand calculation and the FEA approach.

Keywords : Overhead Stacker Crane, Forklift, Analysis, FEA.

References :

  1. Wareen H Hausman, Leroy B Schwarz, Stephen C Graves, “Automatic storage assignment in automatic warehousing system” Management Science, Volume 22, No-6, February 1976, USA
  2. We-Min Chow, “Development of an Automated Storage and Retrieval System for Manufacturing Assembly” IEEE, 1986.
  3. C. Alkin, C. E. Imrak, H. Kocabas, "Solid Modeling and Finite Element Analysis Of An Overhead Crane Bridge", Actapolytechnica Vol. 45, 2005.
  4. Ismail Gerdemeli, Serpil Kurt, Hasan Onur Alkan, "Main girder beam design and finite element analysis of 2/160 gantry crane",14th International Research/Expert Conference, Trends In The Development Of Machinery and Associated Technology, 2010.
  5. Abhinay S Suratkar, Vishal Shukla, Dr. K. S. Zakiuddin, “Design Optimization of Overhead EOT Crane Box Girder Using Finite Element Analysis”, International Journal of Engineering Research & Technology
  6. Mao Cong. Guo Kexi, Li Heqing,”Three-Dimensional Finite Element Analysis for the end Carriage of the Overhead Traveling Crane”  Journal of Changsha University of Science and Technology (Natural Science), 2009, pp59-62
  7. M. Young, The Technical Writer’s Handbook. Mill Valley, CA: University Science, 1989.

The Overhead Stacker Crane is a hybrid device that combines the features and constructions of "Industrial Forklifts" and "Electric Overhead Cranes." Stacker cranes are equipment with varied levels of automation that are used to store materials. They travel along the aisles of the operating areas, where they enter, position, or extract the material. This type of crane is widely used in assembly shops, production stores, warehouses, etc. Each application needs customizing. The lifting carriage of different overhead stacker crane design is studied in this study. The new design has two advantages: the lifting carriage is bracketed to the mast of the overhead stacker, and the new lifting mechanism is more compact. The most common structure configurations are single-mast and twin-mast constructions. Single-mast structures are used for investigation in our research. A live example has been chosen, and several design engineering stages have been implemented, with the goal of achieving compliance with safety-related standards as well as possible enhancements for future consideration. All the concerned parts have been 3D modelled, analyzed using classical means as well as advanced means of FEA. The goal of using design engineering concepts is to provide a verified design with documentation that can be manufactured with or without indicated improvements. Static analysis of identified parts is performed using both hand calculation and the FEA approach.

Keywords : Overhead Stacker Crane, Forklift, Analysis, FEA.

Never miss an update from Papermashup

Get notified about the latest tutorials and downloads.

Subscribe by Email

Get alerts directly into your inbox after each post and stay updated.
Subscribe
OR

Subscribe by RSS

Add our RSS to your feedreader to get regular updates from us.
Subscribe