Authors :
Dnyaneshwari V. Gophane; Akshay N. Lokare; Anand D. Kamble; Vijaykumar P. Devkate; Mauli S. Gore
Volume/Issue :
Volume 10 - 2025, Issue 8 - August
Google Scholar :
https://tinyurl.com/msncrkwd
Scribd :
https://tinyurl.com/4jncv7m4
DOI :
https://doi.org/10.38124/ijisrt/25aug292
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Abstract :
This research presents the design and development of an inbuilt hydraulic jack system integrated directly into a
vehicle chassis to streamline the process of vehicle maintenance, vehicle washing, tyre replacement, and anywhere requires
to lifting of the vehicle or a single tyre. The proposed mechanism utilizes hydraulic pressure from the brake oil reservoir to
actuate lifting cylinders, eliminating the need for external jacks or manual effort. The system comprises a hydraulic
cylinder assembly, control valve unit, and dedicated lifting arms designed for structural stability and ease of operation.
Upon activation through a control switch, pressure is directed to the lifting mechanism, enabling smooth elevation of the
vehicle. This compact design ensures minimal modification to the vehicle structure and offers significant advantages in
terms of time efficiency, safety, and roadside convenience. The inclusion of safety features such as check valves and
mechanical locks ensures isolation from the main braking system, making it reliable during real-time use. The model
demonstrates an effective, low-cost, and user-friendly alternative to conventional tyre replacement methods in
automobiles.
Keywords :
Hydraulic Jack System, Brake Oil Pressure, Inbuilt Lifting Mechanism, Automobile Maintenance, Tyre Replacement, Chassis Design, Vehicle Automation.
References :
- R. Kulkarni, S. Patil (2020). Design and performance evaluation of hydraulic jacking systems in compact vehicles. IJMET, 11(3), 122– 130
- A. Desai, P. Nair (2019). Inbuilt lifting systems for modern automobiles: A conceptual approach. IJERA, 9(2), 45–49
- M. Joshi, T. Wagh (2021). Applications of electro- hydraulic actuators in automobile design. IJETT, 70(4), 58–62
- V. Shinde, N. Rathod (2020). Brake-fluid based lifting mechanism for low-profile vehicles. IRJET, 7(10), 85–90
- R. Bansode, S. Dixit (2022). Review on integrated jacking systems for tyre replacement. IJSR, 9(1), 112–117
- A. Salunkhe, P. Bhatt (2018). Control systems for hydraulic-based lifting applications in light vehicles. IJISRT, 6(7), 140–145
- H. Shetty, M. Zaveri (2021). Mechanical locks and safety circuits in hydraulic lifting devices. IJMPERD, 11(5), 71–75
- S. Sharma, K. Mehta (2023). Vehicle-integrated maintenance systems: Design trends and analysis. IJETAE, 10(2), 33–37
- D. Naik, A. Rao (2020). Integration of jacking system into automobile chassis using hydraulic drives. IJSREM, 5(4), 91–96
- Y. More, B. Pawar (2022). Simulation and CAD modeling of compact hydraulic lift systems. IJERT, 10(6), 66–72
This research presents the design and development of an inbuilt hydraulic jack system integrated directly into a
vehicle chassis to streamline the process of vehicle maintenance, vehicle washing, tyre replacement, and anywhere requires
to lifting of the vehicle or a single tyre. The proposed mechanism utilizes hydraulic pressure from the brake oil reservoir to
actuate lifting cylinders, eliminating the need for external jacks or manual effort. The system comprises a hydraulic
cylinder assembly, control valve unit, and dedicated lifting arms designed for structural stability and ease of operation.
Upon activation through a control switch, pressure is directed to the lifting mechanism, enabling smooth elevation of the
vehicle. This compact design ensures minimal modification to the vehicle structure and offers significant advantages in
terms of time efficiency, safety, and roadside convenience. The inclusion of safety features such as check valves and
mechanical locks ensures isolation from the main braking system, making it reliable during real-time use. The model
demonstrates an effective, low-cost, and user-friendly alternative to conventional tyre replacement methods in
automobiles.
Keywords :
Hydraulic Jack System, Brake Oil Pressure, Inbuilt Lifting Mechanism, Automobile Maintenance, Tyre Replacement, Chassis Design, Vehicle Automation.