Design and Development of PLC Based Chemical Mixing Plant


Authors : Nishchitha M H; Darshan R Anvekar; Charukesh P N; Lavanya R; Amit G Hegde

Volume/Issue : Volume 9 - 2024, Issue 11 - November


Google Scholar : https://tinyurl.com/284f4wea

Scribd : https://tinyurl.com/3y4f5uu5

DOI : https://doi.org/10.38124/ijisrt/IJISRT24NOV590

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : This paper introduces an efficient solution for integrating a Programmable Logic Controller (PLC) into chemical industry processes, emphasizing precise mixing of three solutions. Leveraging conventional PLC components and ladder logic, the project employs digital inputs through push buttons to control relay-based outputs. Accurate filling ratios are achieved using a combination of time-based sequencing and user input. Code transmission challenges are addressed with a data integrity buffer and CH 340 drivers. Timing control utilizes the PLC's onboard timer (TON), while open PLC software and Atmel microcontroller libraries ensure smooth operation. This concise project offers a streamlined approach for PLC integration, optimizing chemical industry applications

Keywords : Automation, PLC Integration, Chemical Industry, Precision Control, Modularity in Design, Time- Based Proportional Filling, Industrial Efficiency, Continuous Improvement in Automation.

References :

  1. Nadgauda N and Muthukumaraswamy , “Design and development of industrial automated system using  PLC-SCADA”,  IEEE  10th  GCC Conference & Exhibition (GCC) (pp. 1- 6). IEEE, S.A., 2019.
  2. Farkas, C. and Valentine, “Software safety and security for programmable logic controllers”, In 2013 10th International Conference on Information Technology: New Generations (pp. 639- 639). IEEE, 2013 April.
  3. Parikh, P., Singh, H. and Nadar, S.K, “Design and Development of a Programmable Logic Controller Using Atmel Controller and MATLAB Simulink” ,International Conference on Multidisciplinary Research & Practice (Vol. 4), 2016.
  4. Muhammad Chattal ,Hina Madiha with all, “Industrial automation & control trough plc and labview”, IEEE 2nd International Conference on Computing, January 2019

This paper introduces an efficient solution for integrating a Programmable Logic Controller (PLC) into chemical industry processes, emphasizing precise mixing of three solutions. Leveraging conventional PLC components and ladder logic, the project employs digital inputs through push buttons to control relay-based outputs. Accurate filling ratios are achieved using a combination of time-based sequencing and user input. Code transmission challenges are addressed with a data integrity buffer and CH 340 drivers. Timing control utilizes the PLC's onboard timer (TON), while open PLC software and Atmel microcontroller libraries ensure smooth operation. This concise project offers a streamlined approach for PLC integration, optimizing chemical industry applications

Keywords : Automation, PLC Integration, Chemical Industry, Precision Control, Modularity in Design, Time- Based Proportional Filling, Industrial Efficiency, Continuous Improvement in Automation.

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