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Design and Performance Analysis of an Optimized Wheel-Based Energy Harvesting System for Railway Applications


Authors : S. P. Bhuyarkar; Rohit S. Mendhe; Shekhar R. Meshram; Megha D. Shiwarkar; Rohit S. Lanjewar; Durgesh V. Choudhari; Anuradha O. Nishad; Nikhil V. Charde

Volume/Issue : Volume 11 - 2026, Issue 4 - April


Google Scholar : https://tinyurl.com/mtnhf9aj

Scribd : https://tinyurl.com/59wsb9ay

DOI : https://doi.org/10.38124/ijisrt/26apr1187

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : The growing demand for sustainable and decentralized energy solutions has led to increased interest in energy harvesting techniques within transportation systems. This paper presents the design and performance analysis of an optimized energy harvesting system based on train wheel rotation. Unlike conventional approaches, the proposed system focuses on improving energy conversion efficiency and output stability through optimized mechanical and electrical design. The system utilizes a gear-based transmission mechanism to enhance the rotational speed of the generator, enabling efficient energy conversion even at low wheel speeds. A regulated power conditioning circuit is incorporated to stabilize the output voltage and improve usability for low-power applications. Experimental evaluation is conducted using a prototype setup to analyze the relationship between rotational speed, voltage, current, and output power. The results demonstrate that the optimized system achieves improved power output and reduced voltage fluctuations compared to conventional directcoupled systems. The study highlights the importance of mechanical design optimization and efficient energy management in enhancing the performance of wheel-based energy harvesting systems. The proposed system is suitable for low-power railway applications such as sensor networks, signaling systems, and IoT-based monitoring devices. The findings contribute to the development of more efficient and practical energy harvesting solutions for railway infrastructure.

Keywords : Energy Harvesting, Train Wheel Generator, Gear Optimization, Power Conversion, Railway Applications, Efficiency Improvement.

References :

  1. S. Priya and D. J. Inman, Energy Harvesting Technologies, New York, NY, USA: Springer, 2009.
  2. A. Khaligh, P. Zeng, and C. Zheng, “Kinetic energy harvesting using piezoelectric and electromagnetic technologies—State of the art,” IEEE Transactions on Industrial Electronics, vol. 57, no. 3, pp. 850–860, Mar. 2010.
  3. J. Wang, Y. Li, and Z. Peng, “Research on energy harvesting system based on train axle rotation,” IEEE Access, vol. 7, pp. 112345–112353, 2019.
  4. M. F. Daqaq, R. Masana, A. Erturk, and D. Dane Quinn, “On the role of nonlinearities in vibratory energy harvesting: A critical review and discussion,” Applied Mechanics Reviews, vol. 66, no. 4, pp. 040801-1–040801-24, 2014.
  5. R. Tiwari and S. Gupta, “Energy harvesting from railway track vibrations using piezoelectric materials,” International Journal of Engineering Research & Technology, vol. 3, no. 4, pp. 102–106, 2014.
  6. M. Patel and R. Shah, “Design and analysis of axle-driven power generation system in railways,” in Proc. Int. Conf. Mechanical Engineering and Automation, 2016, pp. 45–52.
  7. D. Kumar and S. Singh, “Energy harvesting from railway systems using rotational mechanisms,” in Proc. IEEE Int. Conf. Power Electronics and Drive Systems, 2018, pp. 210–214.
  8. S. Roundy, P. K. Wright, and J. Rabaey, Energy Scavenging for Wireless Sensor Networks, Boston, MA, USA: Springer, 2003.
  9. B. L. Theraja and A. K. Theraja, A Textbook of Electrical Technology, New Delhi, India: S. Chand Publishing, 2014.
  10. IEEE Standards Association, “IEEE Standard for Energy Harvesting Systems,” IEEE Std 1451, 2015.
  11. U.S. Department of Energy, “Energy Harvesting Technologies Overview,” 2022.

The growing demand for sustainable and decentralized energy solutions has led to increased interest in energy harvesting techniques within transportation systems. This paper presents the design and performance analysis of an optimized energy harvesting system based on train wheel rotation. Unlike conventional approaches, the proposed system focuses on improving energy conversion efficiency and output stability through optimized mechanical and electrical design. The system utilizes a gear-based transmission mechanism to enhance the rotational speed of the generator, enabling efficient energy conversion even at low wheel speeds. A regulated power conditioning circuit is incorporated to stabilize the output voltage and improve usability for low-power applications. Experimental evaluation is conducted using a prototype setup to analyze the relationship between rotational speed, voltage, current, and output power. The results demonstrate that the optimized system achieves improved power output and reduced voltage fluctuations compared to conventional directcoupled systems. The study highlights the importance of mechanical design optimization and efficient energy management in enhancing the performance of wheel-based energy harvesting systems. The proposed system is suitable for low-power railway applications such as sensor networks, signaling systems, and IoT-based monitoring devices. The findings contribute to the development of more efficient and practical energy harvesting solutions for railway infrastructure.

Keywords : Energy Harvesting, Train Wheel Generator, Gear Optimization, Power Conversion, Railway Applications, Efficiency Improvement.

Paper Submission Last Date
31 - May - 2026

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