Development of an Improved Hydraulic Bearing Pusher and Remover


Authors : Afofu O.S.; Mogaji P.B.; Akande V.O.

Volume/Issue : Volume 9 - 2024, Issue 2 - February

Google Scholar : http://tinyurl.com/4ntxwkfr

Scribd : http://tinyurl.com/529un3hr

DOI : https://doi.org/10.5281/zenodo.10691726

Abstract : This paper presents the development of an improved hydraulic bearing pusher and remover that uses electric motor for its operation. The conventional approach to removing a bearing from its shaft requires hammering or using more force which is a challenging one. This method damages the bearing surface, may render the bearing unusable and uses more human force. The use of hydraulic system in place of this eliminates the limitation of the conventional methods of bearing removal. The development of an electronically powered lever-operated hydraulic bearing puller makes bearing removal faster, safer, require lesser human force, and prevents damages to the bearing surface. Mild steel was used for the fabrication because it satisfies design requirements for strength, stiffness, and machinability. The developed hydraulic bearing pulling machine components includes; frame, cylinder mounting table, hydraulic cylinder, working table/bed, hydraulic tank, electric motor and hand lever. Several design equations were used in the design of the machine's component pieces. The FEA shows a maximum stress of the structure to be 1.613MPa which is low when compared to the yield strength of the material for the frame (Mild Steel) and its maximum factor of safety to be 1.052 which shows that the structural beam is capable of bearing the stress without failure. The average bearing removing time for the developed bearing puller was 15min which makes the developed machine a more efficient and faster means of bearing remover. The primary goal of this project is to reduce the amount of human labor, time required and eliminate damages when removing and installing a bearing.

Keywords : Hydraulic Bearing Puller; Electric Motor, Directional Control Valve, Lever, Bearing Removal, Hydraulic Machines, FEA, Hydraulic Cylinder.

This paper presents the development of an improved hydraulic bearing pusher and remover that uses electric motor for its operation. The conventional approach to removing a bearing from its shaft requires hammering or using more force which is a challenging one. This method damages the bearing surface, may render the bearing unusable and uses more human force. The use of hydraulic system in place of this eliminates the limitation of the conventional methods of bearing removal. The development of an electronically powered lever-operated hydraulic bearing puller makes bearing removal faster, safer, require lesser human force, and prevents damages to the bearing surface. Mild steel was used for the fabrication because it satisfies design requirements for strength, stiffness, and machinability. The developed hydraulic bearing pulling machine components includes; frame, cylinder mounting table, hydraulic cylinder, working table/bed, hydraulic tank, electric motor and hand lever. Several design equations were used in the design of the machine's component pieces. The FEA shows a maximum stress of the structure to be 1.613MPa which is low when compared to the yield strength of the material for the frame (Mild Steel) and its maximum factor of safety to be 1.052 which shows that the structural beam is capable of bearing the stress without failure. The average bearing removing time for the developed bearing puller was 15min which makes the developed machine a more efficient and faster means of bearing remover. The primary goal of this project is to reduce the amount of human labor, time required and eliminate damages when removing and installing a bearing.

Keywords : Hydraulic Bearing Puller; Electric Motor, Directional Control Valve, Lever, Bearing Removal, Hydraulic Machines, FEA, Hydraulic Cylinder.

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31 - May - 2024

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