Authors :
Taboubi Raja; Trabelsi Ayoub
Volume/Issue :
Volume 11 - 2026, Issue 6 - June
Google Scholar :
https://tinyurl.com/s233rm9k
Scribd :
https://tinyurl.com/5we6vr92
DOI :
https://doi.org/10.38124/ijisrt/26jun908
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
Thermal control of multi-wire drawing processes is a strategic requirement in the automotive wiring industry,
due to its direct influence on conductor quality, tool durability and operational continuity.[1, 2]This study, carried out as
part of an industrial project at COFICAB MED, introduces an automated solution based on PID regulation to control the
temperature of the lubricating emulsion used in the cooling of the wire drawing machine. The proposed architecture is based
on a Siemens S7-1200 PLC programmed under TIA Portal, using PT100 sensors connected to a 4–20 mA transmitter and
controlling a Belimo motorized valve in closed loop. The integration of an HMI supervision allows the operator to interact
with the process variables in real time and to access alarm logs.[2, 3].
Keywords :
PID Regulation, Programmable Logic Controller (PLC), TIA Portal, Thermal Safety, Multi-Wire Drawing Machine and Industry 4.0.
References :
- Åström, K.J., & Hägglund, T. (2006). Advanced PID Control. ISA – The Instrumentation, Systems, and Automation Society.
- Siemens AG. (2021). TIA Portal V16 User Manual. Siemens Industry Support.
- Belimo. (2020). Product Datasheet NR24A-SR Actuator. Belimo Group Technical Documentation.
- International Electrotechnical Commission. (nd). IEC 61131-3: Industrial Control Programming Standards. IEC Publications.
- Pellerin, R., & Hadj-Hamou, K. (2020). Industry 4.0 and digital transformation of industrial systems. Engineering Techniques.
- Boyes, H., Hallaq, B., Cunningham, J., & Watson, T. (2018). The Industrial Internet of Things (IIoT): An analytical framework. Computers in Industry, 101, 1–12. https://doi.org/10.1016/j.compind.2018.04.017
- Dormido, S. (2006). Advanced PID Control – Book Review. ResearchGate. https://www.researchgate.net/publication/3207690
- Siemens AG. (2019). SIMATIC STEP 7 Basic/Professional V16 and SIMATIC WinCC V16 – System Manual. Siemens Industry Support.
- Belimo AG. (2020). NR24A-SR Modulating Rotary Actuator – Technical Datasheet. Belimo Datasheet PDF.
- Control Engineering. (2021). Standardizing Control System Programming with IEC 61131-3. https://www.controleng.com
- Boyes, H., Hallaq, B., Cunningham, J., & Watson, T. (2018). The Industrial Internet of Things (IIoT): An Analysis Framework. University of Warwick – WRAP. https://wrap.warwick.ac.uk/id/eprint/103038.
Thermal control of multi-wire drawing processes is a strategic requirement in the automotive wiring industry,
due to its direct influence on conductor quality, tool durability and operational continuity.[1, 2]This study, carried out as
part of an industrial project at COFICAB MED, introduces an automated solution based on PID regulation to control the
temperature of the lubricating emulsion used in the cooling of the wire drawing machine. The proposed architecture is based
on a Siemens S7-1200 PLC programmed under TIA Portal, using PT100 sensors connected to a 4–20 mA transmitter and
controlling a Belimo motorized valve in closed loop. The integration of an HMI supervision allows the operator to interact
with the process variables in real time and to access alarm logs.[2, 3].
Keywords :
PID Regulation, Programmable Logic Controller (PLC), TIA Portal, Thermal Safety, Multi-Wire Drawing Machine and Industry 4.0.
