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Earthing and Protection Design for Solar PV Power Systems


Authors : Pawan Bajpai

Volume/Issue : Volume 11 - 2026, Issue 9 - September


Google Scholar : https://tinyurl.com/2kv779rw

DOI : https://doi.org/10.38124/ijisrt/26sep347

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Earthing and protection in a photovoltaic power system is a plant-wide network, not a set of isolated earth pits. This paper sets out a single design method that applies to both ground-mounted and rooftop installations, and identifies where the two diverge. The method proceeds from measurement of the earth termination environment, through equipotential bonding architecture, conductor sizing against the thermal limit, verification of touch and step voltage, lightning risk assessment and surge protective device coordination, connection technology, protection coordination, and commissioning verification. For ground-mounted plants the earth termination is a purpose-built buried grid sized from measured soil resistivity across the site. For rooftop plants a soil measurement is generally unavailable to the PV designer; the array is bonded into the existing earth termination and lightning protection system of the host building, which shifts the design problem from resistance reduction to equipotential bonding, separation distance and coordination with structures the PV contractor does not own. Comparison tables are given for each design step, together with a worked conductor sizing example for both system types and a commissioning checklist differentiated by installation type. The worked example shows that the thermal limit governs only the ground-mounted main grid; elsewhere the tabulated minimum of the wiring rules, or the minimum required of a lightning protection bonding conductor, governs instead.

Keywords : PV Earthing; Equipotential Bonding; Touch and Step Voltage; Earth Grid; Lightning Protection System; Surge Protective Device; Rooftop PV; Ground-Mounted PV; Commissioning Verification.

References :

  1. IEEE Std 80-2013, IEEE Guide for Safety in AC Substation Grounding, IEEE, New York, 2013.
  2. IEEE Std 81-2012, IEEE Guide for Measuring Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Grounding System, IEEE, New York, 2012.
  3. IEC 62305-1 to -4, Protection against lightning, International Electrotechnical Commission, Geneva. Part 3, Physical damage to structures and life hazard, governs air terminations, down-conductors, bonding and separation distance.
  4. IEC 60364-5-54, Low-voltage electrical installations — Part 5-54: Selection and erection of electrical equipment — Earthing arrangements and protective conductors, IEC, Geneva.
  5. IEC 60364-7-712, Low-voltage electrical installations — Part 7-712: Requirements for special installations or locations — Solar photovoltaic (PV) power supply systems, IEC, Geneva.
  6. IEC 62548, Photovoltaic (PV) arrays — Design requirements, IEC, Geneva.
  7. IEC 61643-31 and IEC 61643-32, Low-voltage surge protective devices — SPDs for photovoltaic installations: requirements, test methods and selection and application principles, IEC, Geneva.
  8. AS/NZS 5033, Installation and safety requirements for photovoltaic (PV) arrays, Standards Australia / Standards New Zealand.
  9. AS/NZS 3000, Electrical installations (known as the Australian/New Zealand Wiring Rules), Standards Australia / Standards New Zealand.
  10. AS/NZS 1768, Lightning protection, Standards Australia / Standards New Zealand.
  11. IS 3043, Code of Practice for Earthing, Bureau of Indian Standards, New Delhi.
  12. C. A. Charalambous, N. Kokkinos and N. Christofides, “External lightning protection and grounding in large-scale photovoltaic applications,” IEEE Transactions on Electromagnetic Compatibility, vol. 56, no. 2, pp. 427–434, 2014. doi:10.1109/TEMC.2013.2280027
  13. N. I. Ahmad, M. Z. A. Ab-Kadir, M. Izadi, N. Azis, M. A. M. Radzi, N. H. Zaini and M. S. M. Nasir, “Lightning protection on photovoltaic systems: A review on current and recommended practices,” Renewable and Sustainable Energy Reviews, vol. 82, pp. 1611–1619, 2018. doi:10.1016/j.rser.2017.07.008
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  15. E. H. Enrique and J. D. Walsh, “Analysis of touch potentials in solar farms,” IEEE Transactions on Industry Applications, vol. 51, no. 5, pp. 4291–4296, 2015. doi:10.1109/TIA.2015.2438258
  16. F. P. Mohamed, W. H. Siew and S. Mahmud, “Effect of group grounding on the potential rise across solar PV panels during lightning strike,” in Proc. 11th Asia-Pacific International Conference on Lightning (APL), Hong Kong, 2019, pp. 1–5.
  17. I. Naxakis, E. Pyrgioti, V. Perraki and E. Tselepis, “Studying the effect of the impulse voltage application on sc-Si PV modules,” Solar Energy, vol. 144, pp. 721–728, 2017. doi:10.1016/j.solener.2017.01.072
  18. R. L. Parker, “The inverse problem of resistivity sounding,” Geophysics, vol. 49, no. 12, pp. 2143–2158, 1984.
  19. A. R. Panicali, J. C. de Oliveira e Silva, C. F. Barbosa and N. V. B. Alves, “Preventing sparks between external LPS and structure conductive parts,” Electric Power Systems Research, 2017.
  20. G. T. Brandon, “Applicability of IEC 62305 for lightning protection of U.S. power generation facilities,” in Proc. 2020 IEEE Power & Energy Society General Meeting (PESGM), 2020.
  21. E. B. Joffe and K.-S. Lock, Grounds for Grounding: A Handbook from Circuits to Systems, 2nd ed., Wiley–IEEE Press, 2023.

Earthing and protection in a photovoltaic power system is a plant-wide network, not a set of isolated earth pits. This paper sets out a single design method that applies to both ground-mounted and rooftop installations, and identifies where the two diverge. The method proceeds from measurement of the earth termination environment, through equipotential bonding architecture, conductor sizing against the thermal limit, verification of touch and step voltage, lightning risk assessment and surge protective device coordination, connection technology, protection coordination, and commissioning verification. For ground-mounted plants the earth termination is a purpose-built buried grid sized from measured soil resistivity across the site. For rooftop plants a soil measurement is generally unavailable to the PV designer; the array is bonded into the existing earth termination and lightning protection system of the host building, which shifts the design problem from resistance reduction to equipotential bonding, separation distance and coordination with structures the PV contractor does not own. Comparison tables are given for each design step, together with a worked conductor sizing example for both system types and a commissioning checklist differentiated by installation type. The worked example shows that the thermal limit governs only the ground-mounted main grid; elsewhere the tabulated minimum of the wiring rules, or the minimum required of a lightning protection bonding conductor, governs instead.

Keywords : PV Earthing; Equipotential Bonding; Touch and Step Voltage; Earth Grid; Lightning Protection System; Surge Protective Device; Rooftop PV; Ground-Mounted PV; Commissioning Verification.

Paper Submission Last Date
30 - September - 2026

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