Authors :
Aro Praveen; Nahin Shaikh; Mohammad Annus; Gayathri; Bharani Kumar Depuru
Volume/Issue :
Volume 10 - 2025, Issue 3 - March
Google Scholar :
https://tinyurl.com/mtk2e3rw
Scribd :
https://tinyurl.com/4kzm5svn
DOI :
https://doi.org/10.38124/ijisrt/25mar1274
Google Scholar
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Abstract :
Ensuring workplace safety and adhering to regulatory standards in pharmaceutical manufacturing is vital.
However, traditional manual monitoring methods are inefficient, prone to errors, and labor-intensive, resulting in potential
safety risks and non-compliance penalties. This research introduces an automated deep learning framework that employs
video analytics for real-time compliance monitoring, providing a scalable alternative to manual inspection processes.
The system integrates YOLOv11n for detecting Personal Protective Equipment (PPE), such as gloves, masks, and
goggles, identifying violations where PPE is either missing or improperly worn. Additionally, YOLOv8n-Pose is utilized to
assess non-compliant postures, including actions like bending, hand-raising, and face-touching. A logging system tracks
violations with precise timestamps, enabling efficient documentation for audits and regulatory purposes.
A curated video dataset was developed and annotated using Roboflow, featuring both compliant and non-compliant
actions. To enhance the model's robustness, preprocessing techniques such as resizing, contrast enhancement, and data
augmentation were applied. The system’s performance, evaluated using metrics like mean Average Precision (mAP), F1-
score, and precision, demonstrated an impressive 90% accuracy, with a mAP@50 of 92.1% and a processing speed of 25
frames per second (FPS), fulfilling the real-time monitoring criteria.
This solution offers a scalable, real-time alternative to manual inspections, reducing human intervention, improving
workplace safety, ensuring compliance with regulations, and automating the documentation process. Future developments
aim to integrate IoT devices, employ edge computing, and incorporate cloud-based analytics to further enhance safety
monitoring and compliance.
References :
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- Vinod, D. C. Mohanty, A. John, and B. K. Depuru, “Application of artificial intelligence in poultry farming - Advancing efficiency in poultry farming by automating the egg counting using computer vision system,” Research Square, Aug. 18, 2023. DOI: 10.21203/rs.3.rs-3266412/v1.
- M. Shahin, F. F. Chen, A. Hosseinzadeh, H. K. Koodiani, and H. Bouzary, “Enhanced safety implementation in 5S+1 via object detection algorithms,” The International Journal of Advanced Manufacturing Technology, vol. 126, 2023. DOI: 10.1007/s00170-023-10970-9.
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- L. Ali, F. Alnajjar, M. M. A. Parambil, M. I. Younes, Z. I. Abdelhalim, and H. Aljassmi, “Development of YOLOv5-based real-time smart monitoring system for increasing lab safety awareness in educational institutions,” Sensors, vol. 22, no. 8820, pp. 1–15, Nov. 2022. DOI: 10.3390/s22228820.
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Ensuring workplace safety and adhering to regulatory standards in pharmaceutical manufacturing is vital.
However, traditional manual monitoring methods are inefficient, prone to errors, and labor-intensive, resulting in potential
safety risks and non-compliance penalties. This research introduces an automated deep learning framework that employs
video analytics for real-time compliance monitoring, providing a scalable alternative to manual inspection processes.
The system integrates YOLOv11n for detecting Personal Protective Equipment (PPE), such as gloves, masks, and
goggles, identifying violations where PPE is either missing or improperly worn. Additionally, YOLOv8n-Pose is utilized to
assess non-compliant postures, including actions like bending, hand-raising, and face-touching. A logging system tracks
violations with precise timestamps, enabling efficient documentation for audits and regulatory purposes.
A curated video dataset was developed and annotated using Roboflow, featuring both compliant and non-compliant
actions. To enhance the model's robustness, preprocessing techniques such as resizing, contrast enhancement, and data
augmentation were applied. The system’s performance, evaluated using metrics like mean Average Precision (mAP), F1-
score, and precision, demonstrated an impressive 90% accuracy, with a mAP@50 of 92.1% and a processing speed of 25
frames per second (FPS), fulfilling the real-time monitoring criteria.
This solution offers a scalable, real-time alternative to manual inspections, reducing human intervention, improving
workplace safety, ensuring compliance with regulations, and automating the documentation process. Future developments
aim to integrate IoT devices, employ edge computing, and incorporate cloud-based analytics to further enhance safety
monitoring and compliance.