Authors :
C. Labesh Kumar; E. Girish Chandra; N. Kiran
Volume/Issue :
Volume 10 - 2025, Issue 1 - January
Google Scholar :
https://tinyurl.com/47ytefkh
Scribd :
https://tinyurl.com/mu9k3baw
DOI :
https://doi.org/10.5281/zenodo.14621086
Abstract :
Cutting fluids are used in manufacturing
processes to reduce friction, control heat generation, and
extend tool life by providing heat absorption, lubrication,
and cooling. Achieving higher productivity and quality in
manufacturing is a significant challenge, with modern
methods like CNC turning playing a critical role in
addressing this challenge. The objective is to optimize
CNC turning parameters specifically for machining EN19
alloy steel, which is widely utilized in automotive and
machine tool industries. The goal is to enhance surface
finish without sacrificing productivity. This requires
strategic implementation of Dry machining, Minimum
Quantity Lubricant (MQL), Flood Cooling, and Liquid
Nitrogen Bath (LBN) techniques. Machining parameters
such as cutting speed, feed rate, and depth of cut also play
a crucial role in improving surface finish.
Experimentation involves varying these parameters
across different levels while applying all three lubrication
conditions to determine their impact on surface finish.
The most effective combination of machining parameters
and lubrication methods can be identified through
systematic testing and analysis to optimize surface finish
while maintaining productivity in the CNC turning of
EN19 alloy steel.
Keywords :
CNC Lathe, Surface Finish, Talysurf, Parameters, Surface Roughness.
References :
- Experimental study of non-edible vegetable oil as a cutting fluid in machining of M2 Steel using MQL January 2018 Procedia Manufacturing 20(6):207-212 Machinability Investigations based on Tool Wear, Surface Roughness, Cutting Temperature, Chip Morphology and Material Removal Rate during Dry and MQL-Assisted Milling of Nimax Mold SteelRüstem Binali, Havva Demirpolat, Mustafa Kuntoğlu, Haci Saglam 26 Feb 2023 - Lubricants- Vol. 11, Iss: 3, pp 101-101
- Experimental Investigations on Heat Generation and Surface Roughness During Orthogonal Machining of Stainless-Steel Using Bio-based Oil MQL Gurpreet Singh, Vivek Aggarwal, Jujhar Singh, Amoljit Singh Gill, Shubham Sharma (Springer, Singapore)- pp 31-42, 01 Jan 2020
- Experimental and numerical investigation of dry turning AISI 1030 carbon steel using CNC lathe machining Gebremichael Haileselasse Alemayoh, Balkeshwar Singh, Belay Brehane Tesfamariam 06 Jan 2023 - Engineering research express Vol. 5, Iss: 1, pp 015007-015007
- Optimization Of Machining Parameters of CNC Milling Operation for Material Removal Rate and Surface Roughness on En-24 Steel Using Taguchi Method K. Satyanarayana, Ravi Rathod, Musarat Shafi, Ahmed Alkhayyat, Manisha Khanduja 01 Jan 2023 - E3S web of conferences Vol. 391, pp 01011-01011
- Evaluation of Surface Roughness, Tool Wear and Chip Morphology during Machining of Nickel-Based Alloy under Sustainable Hybrid Nanofluid-MQL Strategy M.A. Makhesana, Kaushik M. Patel, Prashant Jagdish Chandra Bagga 18 Nov 2022 -Lubricants Vol. 10, Iss: 11, pp 315-315
- Optimization of machining parameters of super alloy 2205 by WC inserts June 2020 Materials Today Proceedings 37 DOI:10.1016/j.matpr.2020.04.865
- Optimization of machining process parameters in CNC turning process of IS2062 E250 Steel using coated carbide cutting tool July 2019 Materials Today Proceedings 21 DOI:10.1016/j.matpr.2019.05.460
- A Comparative Machinability Study of SS 304 in Turning under Dry, New Micro-Jet, and Flood Cooling Lubrication Conditions December 2022 Lubricants 10(12):359 DOI:10.3390/lubricants10120359 LicenseCC BY 4.0
- liquids assisted LQL for turning PH steels: smart methodology March 2023 Materials and Manufacturing Processes39(1): DOI:10.1080/10426914.2023878
- Hard Milling Process Based on Compressed Cold Air-Cooling Using Vortex Tube for Sustainable and Smart Manufacturing February 2023 Machines 11(2):264 DOI:10.3390/machines11020264 License CC BY 4.0
- Optimization of Cutting Parameters in MQL Flat Surface Milling of SKD11 Steel May 2022 DOI:10.1007/978-3-030-99666-6_40
- Effect of Different Cooling Strategies on Surface Quality and Power Consumption in Finishing End Milling of Stainless Steel 316 14 Feb 2021 – Materials (MDPI AG) Vol. 14, Iss: 4, pp 903
- Tuning nanofluids for improved lubrication performance in turning biomedical grade titanium alloy 01 Jan 2019 - Journal of Cleaner Production (Elsevier) Vol. 206, pp 180-196
- Applying multi-response optimization for sustainable machining of 316 stainless steel with coconut oil-assisted minimum quantity lubrication Rajendrakumar V. Kadi, Julfikar Haider 02Jan 2023 – Tribology Materials, Surfaces & Interf...Vol. 17, pp 48-61
- Experimental Investigation of Bio-Oil Based Nanofluid Spray Cooling During AISI 316 SS Turning Ukamanal Manoj, (Springer, Singapore) pp 277-28
Cutting fluids are used in manufacturing
processes to reduce friction, control heat generation, and
extend tool life by providing heat absorption, lubrication,
and cooling. Achieving higher productivity and quality in
manufacturing is a significant challenge, with modern
methods like CNC turning playing a critical role in
addressing this challenge. The objective is to optimize
CNC turning parameters specifically for machining EN19
alloy steel, which is widely utilized in automotive and
machine tool industries. The goal is to enhance surface
finish without sacrificing productivity. This requires
strategic implementation of Dry machining, Minimum
Quantity Lubricant (MQL), Flood Cooling, and Liquid
Nitrogen Bath (LBN) techniques. Machining parameters
such as cutting speed, feed rate, and depth of cut also play
a crucial role in improving surface finish.
Experimentation involves varying these parameters
across different levels while applying all three lubrication
conditions to determine their impact on surface finish.
The most effective combination of machining parameters
and lubrication methods can be identified through
systematic testing and analysis to optimize surface finish
while maintaining productivity in the CNC turning of
EN19 alloy steel.
Keywords :
CNC Lathe, Surface Finish, Talysurf, Parameters, Surface Roughness.