Authors :
Dr. B. Vijayakumar; L. Manoj Kumar; G. Ashok; D. Jithendar
Volume/Issue :
Volume 10 - 2025, Issue 5 - May
Google Scholar :
https://tinyurl.com/3rr8mxj9
DOI :
https://doi.org/10.38124/ijisrt/25may2125
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
This project focuses on the fabrication and thermal analysis of an accumulator casing for an EV go-kart to
enhance heat dissipation, strength, and durability. The casing is designed to be lightweight and compact while protecting
the battery pack. Fabrication includes cutting, welding, and powder coating for precision and corrosion resistance.
Thermal analysis using ANSYS helps identify hotspots and optimize design for safe battery temperatures. The project
aims to support safer, more efficient, and sustainable EV go-kart designs.
Keywords :
Accumulator Casin; EV Go-Kart; Thermal Analysis; Heat Dissipation; Structural Strength; ANSYS Simulation; Fabrication; Powder Coating; Battery Protection.
References :
- Wang, L., Zhang, Y., & Chen, H., "Utilization of Aluminium Alloys in Accumulator Casings for Enhanced Thermal Management," Journal of Energy Storage Materials, Vol. 12, Issue 4, 2021, DOI: 10.1016/j.jesm.2021.04.005.
- Patel, R., & Sharma, S., "Impact of Carbon Fiber-Reinforced Polymers on Battery Casing Performance," Composite Materials Research, Vol. 9, Issue 2, 2020, DOI: 10.1016/j.cmr.2020.02.003.
- Kim, J., Lee, S., & Park, D., "Thermal Regulation in Lithium-Ion Battery Enclosures Using Phase Change Materials," Thermal Management Journal, Vol. 15, Issue 1, 2019, DOI: 10.1016/j.tmj.2019.01.001.
- Zhang, X., Liu, Y., & Wang, M., "Enhancing Battery Casing Thermal Performance Through Active Liquid Cooling Systems," Energy Systems Engineering, Vol. 18, Issue 3, 2020, DOI: 10.1016/j.ese.2020.03.007.
- Singh, A., & Verma, P., "Finite Element Analysis of Hybrid Material Accumulator Casings Under Mechanical Stress," International Journal of Mechanical Design, Vol. 22, Issue 5, 2018, DOI: 10.1016/j.ijmd.2018.05.009.
- Lee, H., Kim, S., & Choi, J., "Multi-Layer Casing Designs for Mitigating Thermal Runaway in Lithium-Ion Batteries," Journal of Battery Safety, Vol. 10, Issue 2, 2021, DOI: 10.1016/j.jbs.2021.02.004.
- Brown, T., Davis, L., & Nguyen, K., "Optimizing Battery Casing Fabrication Through Die Casting and Additive Manufacturing," Manufacturing Technology Today, Vol. 27, Issue 6, 2019, DOI: 10.1016/j.mtt.2019.06.002.
- Garcia, M., Lopez, R., & Torres, A., "Enhancing Thermal Stability of Accumulator Casings with Fire-Resistant Coatings," Fire Safety Materials Journal, Vol. 14, Issue 3, 2020, DOI: 10.1016/j.fsmj.2020.03.005.
- Chen, Y., Zhao, L., & Huang, Q., "CFD Analysis of Heat Dissipation in EV Battery Enclosures with Venting Mechanisms," Computational Thermal Engineering, Vol. 16, Issue 4, 2019, DOI: 10.1016/j.cte.2019.04.006.
- Kumar, S., & Jadhav, R., "Enhancing Thermal Conductivity and Corrosion Resistance of Aluminium Casings Using Nanocomposite Coatings," Materials Science Innovations, Vol. 8, Issue 1, 2021, DOI: 10.1016/j.msi.2021.01.002.
This project focuses on the fabrication and thermal analysis of an accumulator casing for an EV go-kart to
enhance heat dissipation, strength, and durability. The casing is designed to be lightweight and compact while protecting
the battery pack. Fabrication includes cutting, welding, and powder coating for precision and corrosion resistance.
Thermal analysis using ANSYS helps identify hotspots and optimize design for safe battery temperatures. The project
aims to support safer, more efficient, and sustainable EV go-kart designs.
Keywords :
Accumulator Casin; EV Go-Kart; Thermal Analysis; Heat Dissipation; Structural Strength; ANSYS Simulation; Fabrication; Powder Coating; Battery Protection.