Failure Mode and Effect Analysis Implementation for Spare Part Classification and Inventory Management in Automotive Manufacturing (Case Study of Pt. XYZ)


Authors : Sudarmaji; Ahmad Hidayat Sutawijaya

Volume/Issue : Volume 7 - 2022, Issue 4 - April

Google Scholar : https://bit.ly/3IIfn9N

Scribd : https://bit.ly/3jIsduE

DOI : https://doi.org/10.5281/zenodo.6463291

This research aims to find out what factors affect the strategy of providing spare parts in warehouses, how the application of FMEA in the classification of spare parts and improvements that must be made related to the implementation of FMEA and inventory management in PT. XYZ. The method used is to use fishbone diagrams, FMEA and ABC analysis related to spare parts supply strategies. This research sample is 12 spare parts that fall into the ABC analysis category. The calculation method uses a replenishment pull system, considering CTI stock, safety stock, PLT stock and minimum and maximum value of kanban. The result of this research is a decrease in inventory value in warehouse of PT. XYZ is 56.86% compared to previous condition.

Keywords : ABC Analysis, Fishbone analysis, FMEA, Inventory Management, Replenishment pull system

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