Authors :
Dr. Fahad Alhajri; Hadyan Ali Alajmi
Volume/Issue :
Volume 9 - 2024, Issue 9 - September
Google Scholar :
https://tinyurl.com/42he8ubm
Scribd :
https://tinyurl.com/yne3m7pa
DOI :
https://doi.org/10.38124/ijisrt/IJISRT24SEP877
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
The study on Finite Element Analysis and
Design Optimization of a welding robot base using
ANSYS explores the crucial role of welding robots in
enhancing industrial productivity and quality. It
addresses the challenges of structural integrity,
operational efficiency, and durability under harsh
conditions. The research focuses on optimizing the robot
base design to withstand high production demands, using
ANSYS for detailed modelling and simulation. It reviews
previous studies highlighting the importance of
vibrational characteristics and structural dynamics in
robot design. The methodology involves creating a
geometric model, defining material properties, meshing,
and applying boundary conditions and loading scenarios.
The results indicate that the optimized design
significantly improves stress distribution, reduces
deformation, and enhances the dynamic response, making
the robot base more robust and reliable. The study
concludes with recommendations for broader
applications in robotic systems to improve safety and
productivity in industrial settings.
Keywords :
Finite Element Analysis, Welding Robot, ANSYS Software, Productivity and Quality, Structural Integrity, Operational Efficiency, Durability.
References :
- G. Yadav, A. Pirjade, M. Jadhav and V. Patil, “Design analysis and optimization of robot pedesta,” International Journal of Engineering and Technical Research (IJETR), 2016.
- P. Kah, M. Shrestha, E. Hiltunen and J. Martikainen, “Robotic arc welding sensors and programming in industrial applications.,” International Journal of Mechanical and Materials Engineering, vol. 10, no. 1, pp. 1-16, 2015.
- X. Li and J. Liang, “Optimization design and finite element analysis of welding robot base based on ANSYS Workbench,” In Journal of Physics: Conference Series, vol. 2383, no. 1, p. 012073, 2022.
- Z. Poruba, J. Podešva, O. František, M. Fusek, R. Brázda and M. Sadílek, “Strength analysis and optimization of welding robot mechanism in emergency stop state,” Perspectives in Science, vol. 7, pp. 347-352, 2016.
- X. Liao, C. Gong, Y. Lin and W. Wang, “The finite element modal analysis of the base of welding robot,” In 2010 3rd International Conference on Advanced Computer Theory and Engineering (ICACTE), vol. 2, pp. 2-123, 2010.
- G. Chung, D. Kim, H. Shin and H. Ko, “Structural analysis of 600Kgf heavy duty handling robot,” IEEE, pp. 40-45, 2010.
- H. Varma and S. G., “Analysis and Optimization of Robot Gun Support Structure for Welding of Light Weight Vehicle Door Frame,” ISSN (Print), vol. 3, no. 6, pp. 2321-5747, 2015.
- J. Niresh, M. Subramanian and S. Neelakrishnan, “Finite Element Analysis of Bridge Riser for Automobile Application Robots,” in In Proceedings of the First International Conference on Combinatorial and Optimization, ICCAP 2021, Chennai, India, 2021.
- P. D. and W. W., “Optimal design of robot base in welding workshop based on finite element analysis,” J. China Water Transpo pp. 117-118, 2019.
The study on Finite Element Analysis and
Design Optimization of a welding robot base using
ANSYS explores the crucial role of welding robots in
enhancing industrial productivity and quality. It
addresses the challenges of structural integrity,
operational efficiency, and durability under harsh
conditions. The research focuses on optimizing the robot
base design to withstand high production demands, using
ANSYS for detailed modelling and simulation. It reviews
previous studies highlighting the importance of
vibrational characteristics and structural dynamics in
robot design. The methodology involves creating a
geometric model, defining material properties, meshing,
and applying boundary conditions and loading scenarios.
The results indicate that the optimized design
significantly improves stress distribution, reduces
deformation, and enhances the dynamic response, making
the robot base more robust and reliable. The study
concludes with recommendations for broader
applications in robotic systems to improve safety and
productivity in industrial settings.
Keywords :
Finite Element Analysis, Welding Robot, ANSYS Software, Productivity and Quality, Structural Integrity, Operational Efficiency, Durability.