Authors :
K. S. Phani Krishna; Dr. N Beemkumar; Sudharsan S
Volume/Issue :
Volume 8 - 2023, Issue 3 - March
Google Scholar :
https://bit.ly/3TmGbDi
Scribd :
https://bit.ly/3G21iWe
DOI :
https://doi.org/10.5281/zenodo.7779977
Abstract :
This paper explains about one of the crucial
problems that can be faced in an electric vehicle. Brake
ineffectiveness that is brake system failure can occur due
to different possible reasons that are mentioned below in
the paper. To solve this problem we have considered
data of 560 vehicles. Vehicles brake oil was manually
filled earlier which it has consumed almost 15 minutes in
production line, whereas the machine can fill the oil by
removing the entrapped air in the system through
creating vacuum in just 5 minutes. The results show the
3 times improvement in the production rate of an electric
vehicle industry after solving the root-cause and making
it completely automatic. Different methods of approach
like torque test and vacuum drop test were performed on
the brake system to identify the root-cause of the
problem. The approach towards the problem has
involved in detail design analysis which helped in
identification of the root-cause. Hydraulic brake systems
have unique oil of different grades they are dot 3, dot 4
and dot 5 or dot 5.1. The chemical composition of the
fluids also changes according to their classifications.
Here we used DOT 3 oil as brake oil, and performed the
analysis.
This paper explains about one of the crucial
problems that can be faced in an electric vehicle. Brake
ineffectiveness that is brake system failure can occur due
to different possible reasons that are mentioned below in
the paper. To solve this problem we have considered
data of 560 vehicles. Vehicles brake oil was manually
filled earlier which it has consumed almost 15 minutes in
production line, whereas the machine can fill the oil by
removing the entrapped air in the system through
creating vacuum in just 5 minutes. The results show the
3 times improvement in the production rate of an electric
vehicle industry after solving the root-cause and making
it completely automatic. Different methods of approach
like torque test and vacuum drop test were performed on
the brake system to identify the root-cause of the
problem. The approach towards the problem has
involved in detail design analysis which helped in
identification of the root-cause. Hydraulic brake systems
have unique oil of different grades they are dot 3, dot 4
and dot 5 or dot 5.1. The chemical composition of the
fluids also changes according to their classifications.
Here we used DOT 3 oil as brake oil, and performed the
analysis.