Authors :
Akshay S Pillai; Dr. V.R. Pramod
Volume/Issue :
Volume 9 - 2024, Issue 5 - May
Google Scholar :
https://tinyurl.com/mry9z7u9
Scribd :
https://tinyurl.com/454xfsax
DOI :
https://doi.org/10.38124/ijisrt/IJISRT24MAY1357
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
This study investigates the quality issues in
the production of aluminum biryani vessels, which are
widely used for cooking biryani across various locations.
The absence of well-defined production strategies has
been identified as a key factor affecting the quality of
these vessels. The research highlights the lack of
identification and prioritization of essential technical
requirements in the production process. By employing
Quality Function Deployment (QFD) as a tool, the study
effectively identifies and prioritizes these technical
requirements for the aluminum biryani vessel industry.
A detailed analysis of a leading aluminum biryani vessel
production company in Kerala reveals that the critical
technical requirements, in order of priority, include
optimal sheet thickness, good surface polishing, proper
condensation of molten metal, effective heat treatment,
surface machining, accurate drilling, reduced sheet
metal weight, selection of quality handle material,
proper riveting, appropriate pressure on the hydraulic
press, adequate pressure and gap between rolls, periodic
design updates, attractive vessel shape, reduced handle
weight, efficient grip pattern, hydraulic punch speed,
and correct labelling. Adherence to these priorities in the
production process is expected to significantly enhance
the quality and productivity of aluminum biryani
vessels.
Keywords :
QFD, TPM, TQM, MQFD, TQFD, FMEA, CRM, Customer Language, Technical Language, HoQ, CTI, CWTL.
References :
- .J Pulikkottil, “Application of Quality Function Deployment (QFD) In Aluminium Pot Manufacturing Industry with TPM Pillars,” 2019
- E.Arslan,W. Mack and T.U.N.C Apatay, “Thermo-mechanically loaded steel/aluminum functionally graded spherical containers and pressure vessels”, International Journal of Pressure Vessels and Piping, 191, 104334, 2021
- M.Tasavori, A.T.Maleki and I.Ahmadi, “Composite coating effect on stress intensity factors of aluminum pressure vessels with inner circumferential crack by X-FEM”, International Journal of Pressure Vessels and Piping, 194, 104445, 2021
- A.M.Oddershede,L.E. Quezada, J.E Valenzuela, P.I. Palominos and H.Lopez-Ospina, “Formulation of a manufacturing strategy using the house of quality”, Procedia Manufacturing, 39, 843-850, 2019
- A.Kumar, J.Antony and T.S.Dhakar, “Integrating quality function deployment and benchmarking to achieve greater profitability”, Benchmarking: An International Journal, 13(3), 290-310, 2006
- V.R.Pramod, S.R Devadasan, S. Muthu and V.P.Jagathy Raj, “MQFD: a model for synergising TPM and QFD”. International Journal of Process Management and Benchmarking, 1(2), 176-200, 2006
- S.R.Devadasan, N.Kathiravan and V.Thirunavukkarasu,“Theory and practice of total quality function deployment: A perspective from a traditional pump‐manufacturing environment.” The TQM Magazine, 18(2), 143-161, 2006
- B.Almannai, R. Greenough, and J.Kay, “A decision support tool based on QFD and FMEA for the selection of manufacturing automation technologies.” Robotics and Computer-Integrated Manufacturing, 24(4), 501-507,2008
- A.Shahin and P.Nikneshan, “Integration of CRM and QFD: a novel model for enhancing customer participation in design and delivery”, The TQM Journal, 20(1), 68-86, 2008
- C.K.Kwong, Y.Chen, H.Bai, and D.S.K.Chan,“ A methodology of determining aggregated importance of engineering characteristics in QFD”, Computers & Industrial Engineering, 53(4), 667-679, 2007.
This study investigates the quality issues in
the production of aluminum biryani vessels, which are
widely used for cooking biryani across various locations.
The absence of well-defined production strategies has
been identified as a key factor affecting the quality of
these vessels. The research highlights the lack of
identification and prioritization of essential technical
requirements in the production process. By employing
Quality Function Deployment (QFD) as a tool, the study
effectively identifies and prioritizes these technical
requirements for the aluminum biryani vessel industry.
A detailed analysis of a leading aluminum biryani vessel
production company in Kerala reveals that the critical
technical requirements, in order of priority, include
optimal sheet thickness, good surface polishing, proper
condensation of molten metal, effective heat treatment,
surface machining, accurate drilling, reduced sheet
metal weight, selection of quality handle material,
proper riveting, appropriate pressure on the hydraulic
press, adequate pressure and gap between rolls, periodic
design updates, attractive vessel shape, reduced handle
weight, efficient grip pattern, hydraulic punch speed,
and correct labelling. Adherence to these priorities in the
production process is expected to significantly enhance
the quality and productivity of aluminum biryani
vessels.
Keywords :
QFD, TPM, TQM, MQFD, TQFD, FMEA, CRM, Customer Language, Technical Language, HoQ, CTI, CWTL.