Authors :
Yerikho Alexander; Fibi Eko Putra; Putri Anggun Sari
Volume/Issue :
Volume 9 - 2024, Issue 6 - June
Google Scholar :
https://tinyurl.com/mwdupk96
Scribd :
https://tinyurl.com/kbdpejvu
DOI :
https://doi.org/10.38124/ijisrt/IJISRT24JUN909
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
PT. Electronics Components Indonesia
manufactures capacitors and focuses on enhancing
productivity and operational efficiency of the frame
welding machines through effective maintenance. This
study employs a quantitative method to analyze the
Overall Equipment Effectiveness (OEE) values, including
availability, performance efficiency, and rate of quality,
as well as conducting a Six Big Losses analysis. The
results indicate that the average availability reached
97.83%, with a significant decrease in August due to
downtime. Performance efficiency remained consistently
above 90%, although higher product output tended to
reduce efficiency. The rate of quality was stable and high,
reflecting improvements in production processes and
quality control. The average OEE value reached 88%,
exceeding the global standard of 85%. To further
enhance the effectiveness of the frame welding machines,
suggested improvements include operator training,
regular performance evaluations, attention to operator
well-being, selection of high-quality raw materials,
updating SOPs, regular preventive maintenance,
improving workplace safety, and investing in backup
energy systems. In conclusion, the improvements
implemented successfully enhanced the performance and
operational quality of the frame welding machines.
Keywords :
Frame Welding Machine, Overall Equipment Effectiveness (OEE), Total Productive Maintenance (TPM).
References :
- J. Bayesian et al., “Analysis of the Implementation of Total Productive Maintenance (TPM) Using the Overall Equipment Effectiveness (OEE) Method at PT XYZ,” doi: 10.46306/bay.v2i1.
- A. G. Ramadhani, D. Zahra Azizah, F. Nugraha, and M. Fauzi, “Analysis of TPM (Total Productive Maintenance) and OEE (Overall Equipment Effectiveness) Implementation on Auto Cutting Machines at PT XYZ,” Jurnal Ilmiah Teknik dan Manajemen Industri, vol. 2, no. 1, pp. 2022–59, doi: 10.46306/tgc.v2i1.
- J. Gianfranco, M. I. Taufik, F. Hariadi, and M. Fauzi, “Implementation of Total Productive Maintenance in the Production Division (Case Study at PT. XYZ Bandung),” Jurnal Ilmiah Teknik dan Manajemen Industri, vol. 2, no. 1, pp. 2022–112, doi: 10.46306/tgc.v2i1.
- G. Muhaemin and A. E. Nugraha, “Implementation of Total Productive Maintenance (TPM) on Cutter Machine Maintenance at PT. XYZ,” Jurnal Ilmiah Wahana Pendidikan, vol. 8, no. 9, pp. 205–219, 2022, doi: 10.5281/zenodo.6645451.
- M. Nur and H. Haris, “Proposed Improvements for Machine Effectiveness Through Analysis of TPM Implementation Using OEE and Six Big Losses Methods at PT. P&P Bangkinang,” 2019.
- A. Sultoni and D. Santoso Saroso, “Increasing OEE Value on Glass Film Printing Machines Using FMEA and TPM Methods”
PT. Electronics Components Indonesia
manufactures capacitors and focuses on enhancing
productivity and operational efficiency of the frame
welding machines through effective maintenance. This
study employs a quantitative method to analyze the
Overall Equipment Effectiveness (OEE) values, including
availability, performance efficiency, and rate of quality,
as well as conducting a Six Big Losses analysis. The
results indicate that the average availability reached
97.83%, with a significant decrease in August due to
downtime. Performance efficiency remained consistently
above 90%, although higher product output tended to
reduce efficiency. The rate of quality was stable and high,
reflecting improvements in production processes and
quality control. The average OEE value reached 88%,
exceeding the global standard of 85%. To further
enhance the effectiveness of the frame welding machines,
suggested improvements include operator training,
regular performance evaluations, attention to operator
well-being, selection of high-quality raw materials,
updating SOPs, regular preventive maintenance,
improving workplace safety, and investing in backup
energy systems. In conclusion, the improvements
implemented successfully enhanced the performance and
operational quality of the frame welding machines.
Keywords :
Frame Welding Machine, Overall Equipment Effectiveness (OEE), Total Productive Maintenance (TPM).