Authors :
Dr. Ibrahem Omran
Volume/Issue :
Volume 9 - 2024, Issue 9 - September
Google Scholar :
https://tinyurl.com/3t7ufhtt
Scribd :
https://tinyurl.com/2k7ywrez
DOI :
https://doi.org/10.38124/ijisrt/IJISRT24SEP1287
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
Condensate recovery is a crucial aspect of
industrial processes that involves the collection and reuse
of condensed steam, a byproduct of heat exchange
systems. This research paper explores condensate
recovery's significance in industrial operations. It
discusses the benefits, challenges, and best practices
associated with condensate recovery, emphasizing its
environmental, economic, and operational impacts. This
research also examines various technologies and
strategies used for efficient condensate recovery and
highlights the importance of incorporating such practices
into industrial settings for sustainability and resource
conservation.
The walk-through sample survey for the Scoping
study of Steam Traps & condensate recovery system was
carried out at AMOC, plant from 24th Dec-2017 to 26th
Dec-2017. the audit study was in a total number of 4675
steam traps, the result of the audit found 50% failure of
these traps.
AMOC consists of a lube oil complex and a gas oil
complex with tank farms and a utilities section, 1st stage
of the study was finished in the lube oil plant with [1] Total
Savings Potential (in USD) = 234745, [2] Total Investment
(in USD) = 245521, and [3] Total Payback for the System
= 12.5 months.
References :
- Arora, Amit, et al. "Optimization of condensate recovery system in a process industry." International Journal of Energy Research, vol. 45, no. 7, 2021, pp. 11073-11086.
- Considine, Timothy, et al. "Advances in condensate recovery systems: A comprehensive review." Applied Thermal Engineering, vol. 180, 2020, 115859.
- Datta, Sudipta, et al. "Improving energy efficiency through condensate recovery: A case study in the chemical industry." Journal of Cleaner Production, vol. 301, 2021, 127096.
- Energetics Research Group. "Condensate Recovery Best Practices: A Guide for Industrial Applications." Energy Efficiency and Renewable Energy (EERE) Publications, U.S. Department of Energy, 2020.
- González-González, J. M., et al. "Current status and future trends in condensate recovery technologies for industrial applications." Renewable and Sustainable Energy Reviews, vol. 148, 2021, 111291.
- International Association for the Properties of Water and Steam (IAPWS). "Condensate Polishing: A Best Practices Guide." Technical Guidance Document, IAPWS, 2019.
- Liu, Wei, et al. "Integrated design of condensate recovery and utilization system for industrial boilers." Energy Conversion and Management, vol. 246, 2022, 114084.
- Pritchard, J., et al. "Condensate recovery for sustainable industrial processes." Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, vol. 235, no. 5, 2021, pp. 867-882.
- United Nations Industrial Development Organization (UNIDO). "Guidelines on Condensate Recovery in Industrial Energy Efficiency." Technical Report, UNIDO, 2018.
- Zhang, Li, et al. "Optimal design and operational analysis of condensate recovery systems in industrial processes." Journal of Cleaner Production, vol. 278, 2021, 123992.
- Forbes Marshall, 2018. Report on steam trap, condensate system audit and SCADA system on Alexandria mineral oils company “AMOC”
Condensate recovery is a crucial aspect of
industrial processes that involves the collection and reuse
of condensed steam, a byproduct of heat exchange
systems. This research paper explores condensate
recovery's significance in industrial operations. It
discusses the benefits, challenges, and best practices
associated with condensate recovery, emphasizing its
environmental, economic, and operational impacts. This
research also examines various technologies and
strategies used for efficient condensate recovery and
highlights the importance of incorporating such practices
into industrial settings for sustainability and resource
conservation.
The walk-through sample survey for the Scoping
study of Steam Traps & condensate recovery system was
carried out at AMOC, plant from 24th Dec-2017 to 26th
Dec-2017. the audit study was in a total number of 4675
steam traps, the result of the audit found 50% failure of
these traps.
AMOC consists of a lube oil complex and a gas oil
complex with tank farms and a utilities section, 1st stage
of the study was finished in the lube oil plant with [1] Total
Savings Potential (in USD) = 234745, [2] Total Investment
(in USD) = 245521, and [3] Total Payback for the System
= 12.5 months.