Authors :
Hepri Massandi; Adi Fitra; Susan Kustiwan; Tri Ngudi Wiyatno
Volume/Issue :
Volume 9 - 2024, Issue 7 - July
Google Scholar :
https://tinyurl.com/bdhx4dbr
Scribd :
https://tinyurl.com/2dznfm8x
DOI :
https://doi.org/10.38124/ijisrt/IJISRT24JUL1663
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
This research was conducted at a company
operating in the construction sector in Cikarang. The
researcher conducted direct research on the welding
process. The main process of focus in this research is on
welding quality defects of the Slag Inclusion type. After
knowing the main problem that is the cause of a defect,
then carry out an improvement plan using the Root
Cause Analysis (RCA) method, which is a method of
repairing causal factors by analyzing what, how, and
why a factor that causes a defect can occur with the aim
of finding the root cause so that There needs to be
changes to avoid errors. The RCA method has 2
approaches, namely the Fishbone diagram and 5 whys.
Therefore, the author took the title "Increasing the
Productivity of the Welding Process in the H-beam
Production Line Using the RCA (Root Cause Analysis)
Approach at Pt. XYZ” Root Cause Analysis (RCA) is a
tool designed to understand the root cause of an event's
problems based on causality in a process. The main
factor that causes defects is humans who are careless
when working, who do not see or observe the material
when they want to start work or even underestimate the
work. So implementing SOPs is very necessary to
regulate workers so they don't work as they please, and
outdated machines can hamper production and improve
the quality of main raw materials.
Keywords :
Defect, Root Cause Analysis, RCA, Productivity.
References :
- JM Destree Christian, Agung Sutrisno, "APPLICATION OF THE ROOT CAUSE ANALYSIS (RCA) METHOD TO DETERMINE THE ROOT CAUSE OF CONSUMER COMPLAINTS Destree Christian, Agung Sutrisno, Jefferson Mende Department of Mechanical Engineering, Sam Ratulangi University," J. Online Poros Tek. Machines , vol. 7, no. 2, pp. 111–124, 2020.
- H. Wibowo, "Comparative Analysis of Welding Methods to Control Distortion and Residual Stresses - Review," J. Din. Vocational Tech. Machines , vol. 5, no. 2, pp. 95–102, 2020, doi: 10.21831/dynamics.v5i2.34782.
- M. Fahrizal, "Analysis of the Results of Welded Joints with the SMAW Welding Method Using SA 36 Material which was Previously Burned at a Temperature of 700˚C and 900˚C for 4 Hours," Inst. Technol. Tenth of November. , 2016.
- ID Utami, "Quality Control of Brake Lining Products in Non-Asbase Formula Using Statistical Process Control (SPC) and Root Cause Analysis (RCA) Methods at Pt. Xyz Surabaya,” Matrix , vol. 20, no. 1, p. 1, 2019, doi: 10.30587/matrik.v20i1.783.
- H. Dewi, M. Maryam, and D. Sutiyarno, "Analysis of Defective Products Using the P Control Chart Method and Root Cause Analysis," J. Teknol. Pertan. , vol. 7, no. 2, pp. 10–18, 2018, doi: 10.32520/jtp.v7i2.178.
- V. Patil and M. Sutar, "Quality control and Statistical Techniques used to improve Productivity and to reduce Rejections due to Casting Defects : A Review," vol. 3, no. 4, pp. 71–78, 2015.
- MA Irawan, F. Pulansari, and U. National Development Veterans of East Java Jl Rungkut Madya Surabaya, "Analysis of PT XYZ Can Production Quality Control Using the RCA (Root Cause Analysis) Method," vol. 3, no. 1, pp. 260–271, 2024, [Online]. Available: https://doi.org/10.55606/jtmei.v3i1.3311
- W. Oktavianto, H. Prastawa, and N. Susanto, "Priority Determination Strategy in Reducing Waste in the Production of Brand Chair Oc 14817 at Pt Ebako Nusantara," Ind. Eng. Online J. , vol. 8, no. 3, pp. 1–9, 2019.
- N. Susendi, A. Suparman, and I. Sopyan, "Study of Root Cause Analysis Methods Used in Risk Management in the Pharmaceutical Industry," Maj. Pharmaceutics , vol. 6, no. 4, p. 310, 2021, doi: 10.24198/mpharmacetika.v6i4.35053.
- JJ Rooney and LN Vanden Hauvel, “Root cause analysis for beginners,” Qual. Prog. , vol. 37, no. 7, pp. 45–53, 2004.
- VE Ateng, R. Rahmahwati, and YE (2021). Prawatya, "Proposed K3 System Improvements Using Methods," pp. 124–129, 2019.
This research was conducted at a company
operating in the construction sector in Cikarang. The
researcher conducted direct research on the welding
process. The main process of focus in this research is on
welding quality defects of the Slag Inclusion type. After
knowing the main problem that is the cause of a defect,
then carry out an improvement plan using the Root
Cause Analysis (RCA) method, which is a method of
repairing causal factors by analyzing what, how, and
why a factor that causes a defect can occur with the aim
of finding the root cause so that There needs to be
changes to avoid errors. The RCA method has 2
approaches, namely the Fishbone diagram and 5 whys.
Therefore, the author took the title "Increasing the
Productivity of the Welding Process in the H-beam
Production Line Using the RCA (Root Cause Analysis)
Approach at Pt. XYZ” Root Cause Analysis (RCA) is a
tool designed to understand the root cause of an event's
problems based on causality in a process. The main
factor that causes defects is humans who are careless
when working, who do not see or observe the material
when they want to start work or even underestimate the
work. So implementing SOPs is very necessary to
regulate workers so they don't work as they please, and
outdated machines can hamper production and improve
the quality of main raw materials.
Keywords :
Defect, Root Cause Analysis, RCA, Productivity.