Performance Measurement Analysis of Injection Molding Machine JSW J450AD Using Methods Overall Effectiveness (OEE) And Failure Mode Effect Analysis ( FMEA ) In The Plastics Industry


Authors : Iwan Saputro; Erry Rimawan; Alib Sabaruddin; Wahyu Abadi

Volume/Issue : Volume 6 - 2021, Issue 8 - August

Google Scholar : http://bitly.ws/gu88

Scribd : https://bit.ly/39gwQqD

PT. Bumimulia Indah Lestari is a manufacturing company that produces plastic packaging using injection molding machines. The problem faced by the company is the high downtime of the JSW J450AD machine. during the early semester of 2020, the total downtime of the machine was 18,060 hours. From these problems, the author tries to measure machine performance using the Overall Equipment Effectiveness method. OEE measurement results show an average of 72.35%. Based on the Pareto diagram analysis, the biggest causes of the low OEE number are reduced speed losses by 14%. After an analysis using FMEA, it was found that mold overheating was the biggest cause of failure with RPN 448. The recommendation for improvement given was to carry out routine inspections of the cooling system such as checking the condition of the hose, compressor chiller air pressure, and the condition of the nozzle.

Keywords : Injection Molding, Downtime, OEE, Reduced Speed Losses, Equipment Failure Losses, FMEA, Improvement.

CALL FOR PAPERS


Paper Submission Last Date
31 - March - 2024

Paper Review Notification
In 1-2 Days

Paper Publishing
In 2-3 Days

Video Explanation for Published paper

Never miss an update from Papermashup

Get notified about the latest tutorials and downloads.

Subscribe by Email

Get alerts directly into your inbox after each post and stay updated.
Subscribe
OR

Subscribe by RSS

Add our RSS to your feedreader to get regular updates from us.
Subscribe