Authors :
Amit Raghuwanshi; Nisha Kuswaha
Volume/Issue :
Volume 7 - 2022, Issue 10 - October
Google Scholar :
https://bit.ly/3IIfn9N
Scribd :
https://bit.ly/3NZcmGa
DOI :
https://doi.org/10.5281/zenodo.7314790
Abstract :
Steel is a major industry .It is based on the raw
material to steel component. In this process various process
hazards likes Spillage of molten metal, Leakages of
hazardous & flammable gases & all other hazards, burn,
cut & injury present in the overall steel manufacturing
process. Indian Steel industry one of the major industry in
India Sail, Tata Steel, Jindal Steel, The main object to this
work to process safety management gap find in the steel
industry to prevent such major incident likes- October
09.10.2018 at least nine persons were killed and 14 injured
in a major fire in Steel authority of India Bhilai operated by
SAIL on Tuesday. The death toll is likely to increase as
many of the injured are suffering from very high degree of
burn. However, unofficial estimates suggest that 14 are
dead and they are regular SAIL employees mostly from
energy and fire department. “Fire occurred in gas pipe line
during a scheduled maintenance job Process. So process
Safety management compliance should have this type
accident prevent in the future for the Steel manufacturing
unit also with help of PSM in steel industry. Process means
a series of actions to achieve and flow of gases & chemicals.
Flow of fluid takes one place to another its process in the
industries may combine of materials, as initial or
intermediate inputs, or additives; actions like carrying,
distillation, placing, mixing, Separation involving in
reaction, changes in compositions; formations in particular
shape/size of materials. Accident occurred, taking heavy toll
of human life, Environment health and assets. Only one case
of Bhopal tragedy in India in 3/12/ 1984, killed 2000 people
in single night, crippling 2 lakh population, because of
release of large quantity of deadly Methyl isocyanate (MIC)
gas from an abandoned plant of insecticide product Process
safety starts with design-friendly plants which can
withstand human error and equipment failure without
serious effects on Fire safety, environment and efficiency.
Process design analysis is very much important to identify
the risks in the project. It involves activities like hazard
analysis, risk analysis, guidelines for estimating losses and
project review and procedures. Process safety identifies risk
and control measures to reduce or eliminate the risks to
avoid the unwanted events. Employers must acquire written
process safety information to conduct process hazard
analysis in order to identify and understand the hazards
posed by the processes, the highly hazardous Gases &
chemicals used or produced by the process, the Engineering
technology of the process, and the equipment used in the
process. PSM used for- Establish a safety culture in the
premises. Establish Safety management, Emergency
management’s leadership & commitment; Ensure
operating excellence through operational discipline. The
application of process safety management identifies process
hazards to be understood & controlled so that process
related accident and incidents can be prevented.
In a Steel process Industry, the following elements of
Process Safety Management are important which are
implemented to achieve process control through hazard
identification, risk analysis and assessment, risk mitigation,
hazard management control and emergency action plan.
Keywords :
Mechanical Integrity, Process Safety Information, Permit system, Emergency management system. Safety Rating System
Steel is a major industry .It is based on the raw
material to steel component. In this process various process
hazards likes Spillage of molten metal, Leakages of
hazardous & flammable gases & all other hazards, burn,
cut & injury present in the overall steel manufacturing
process. Indian Steel industry one of the major industry in
India Sail, Tata Steel, Jindal Steel, The main object to this
work to process safety management gap find in the steel
industry to prevent such major incident likes- October
09.10.2018 at least nine persons were killed and 14 injured
in a major fire in Steel authority of India Bhilai operated by
SAIL on Tuesday. The death toll is likely to increase as
many of the injured are suffering from very high degree of
burn. However, unofficial estimates suggest that 14 are
dead and they are regular SAIL employees mostly from
energy and fire department. “Fire occurred in gas pipe line
during a scheduled maintenance job Process. So process
Safety management compliance should have this type
accident prevent in the future for the Steel manufacturing
unit also with help of PSM in steel industry. Process means
a series of actions to achieve and flow of gases & chemicals.
Flow of fluid takes one place to another its process in the
industries may combine of materials, as initial or
intermediate inputs, or additives; actions like carrying,
distillation, placing, mixing, Separation involving in
reaction, changes in compositions; formations in particular
shape/size of materials. Accident occurred, taking heavy toll
of human life, Environment health and assets. Only one case
of Bhopal tragedy in India in 3/12/ 1984, killed 2000 people
in single night, crippling 2 lakh population, because of
release of large quantity of deadly Methyl isocyanate (MIC)
gas from an abandoned plant of insecticide product Process
safety starts with design-friendly plants which can
withstand human error and equipment failure without
serious effects on Fire safety, environment and efficiency.
Process design analysis is very much important to identify
the risks in the project. It involves activities like hazard
analysis, risk analysis, guidelines for estimating losses and
project review and procedures. Process safety identifies risk
and control measures to reduce or eliminate the risks to
avoid the unwanted events. Employers must acquire written
process safety information to conduct process hazard
analysis in order to identify and understand the hazards
posed by the processes, the highly hazardous Gases &
chemicals used or produced by the process, the Engineering
technology of the process, and the equipment used in the
process. PSM used for- Establish a safety culture in the
premises. Establish Safety management, Emergency
management’s leadership & commitment; Ensure
operating excellence through operational discipline. The
application of process safety management identifies process
hazards to be understood & controlled so that process
related accident and incidents can be prevented.
In a Steel process Industry, the following elements of
Process Safety Management are important which are
implemented to achieve process control through hazard
identification, risk analysis and assessment, risk mitigation,
hazard management control and emergency action plan.
Keywords :
Mechanical Integrity, Process Safety Information, Permit system, Emergency management system. Safety Rating System
