Progressive Press Tool for Cabinet Plate


Authors : Mahesh G Bhonde; Vaibhav Bankar

Volume/Issue : Volume 8 - 2023, Issue 6 - June

Google Scholar : https://bit.ly/3TmGbDi

Scribd : https://tinyurl.com/p9xa574y

DOI : https://doi.org/10.5281/zenodo.8084999

Abstract : In this project, we are designing progressive press tool of cabinet back plate, for which we have under gone through various types of press tools starting from conceptual design. Our conceptual design is approved by the client as it is fulfilling its requirement which depends on the costing, geometry of tool, press machine specification. There are several elements of press tools which have very critical geometry and needs higher accuracy to be maintained, these elements are Punches, Pilots Stripper plate, Dies, Guide pillar, Guide Bush etc. These critical elements need higher end CNC machines for the manufacturing process. For machining these elements program is generated using available CAM (Computer Aided Manufacturing) software and imported to machine. Wire cut machine is the basic need for the die manufacturing and for the rest elements CNC Lathe, CNC milling and grinding machine is required. All the analysis job work is done before manufacturing. After satisfactory results all the manufacturing process will be completed and tool elements are set for the assembly process, after which trial is carried out. Design optimization and analysis is done using Auto cad, Solid works and Analysis software.

Keywords : Pilots Stripper plate, Progressive tool, U- Bracket, Scrap material, Raw material, Press capacity punching stripper, die sets Autocad CNC, press tools.

In this project, we are designing progressive press tool of cabinet back plate, for which we have under gone through various types of press tools starting from conceptual design. Our conceptual design is approved by the client as it is fulfilling its requirement which depends on the costing, geometry of tool, press machine specification. There are several elements of press tools which have very critical geometry and needs higher accuracy to be maintained, these elements are Punches, Pilots Stripper plate, Dies, Guide pillar, Guide Bush etc. These critical elements need higher end CNC machines for the manufacturing process. For machining these elements program is generated using available CAM (Computer Aided Manufacturing) software and imported to machine. Wire cut machine is the basic need for the die manufacturing and for the rest elements CNC Lathe, CNC milling and grinding machine is required. All the analysis job work is done before manufacturing. After satisfactory results all the manufacturing process will be completed and tool elements are set for the assembly process, after which trial is carried out. Design optimization and analysis is done using Auto cad, Solid works and Analysis software.

Keywords : Pilots Stripper plate, Progressive tool, U- Bracket, Scrap material, Raw material, Press capacity punching stripper, die sets Autocad CNC, press tools.

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