Authors :
Caner Asmafiliz; Yahya Isık
Volume/Issue :
Volume 9 - 2024, Issue 4 - April
Google Scholar :
https://tinyurl.com/ym44jzwn
Scribd :
https://tinyurl.com/dfnyhm29
DOI :
https://doi.org/10.38124/ijisrt/IJISRT24APR2514
Abstract :
In recent years, the use of materials with
ultra-high hardness such as Millux Protection 600T has
become widespread in industry. However, the effect of
different parameters used in the machining process of
such steels, especially factors such as feed rate, cutting
speed, depth of cut, and radial depth of cut, on the
surface roughness of the final product is still not fully
understood. In this context, a study was conducted to
evaluate the effects of the mentioned armor steel on
surface roughness. Using the Taguchi optimization
method, the interaction between processing parameters
at specified levels was examined, and attempts were
made to determine the optimum values. Within the scope
of the study, nine different experiments were conducted
using Taguchi's L9 orthogonal array, and the surface
roughness data obtained from each experiment were
recorded. According to the analysis results, it was
determined that the feed rate is the most significant
parameter in the milling process, followed by radial
depth of cut, depth of cut, and cutting speed,
respectively. To achieve optimal results, it is
recommended that the feed rate be set to level 1, cutting
speed to level 2, depth of cut to level 1, and radial depth
of cut to level 3. These findings could provide important
guidance in the machining of such steels.
Keywords :
Processing Parameters; Milling; Taguchi Method; Robust Design; Surface Roughness; Tool Wear; Armor Steel.
References :
- Bağcı, E., Aykut, Ş. (2006). A study of Taguchi optimization method for identifying optimum surface roughness in CNC face milling of cobalt-based alloy (stellite6). Int J Adv Manuf Technol, 29; 940-947.
- Zahoor, S., Mufti, N. A., Saleem, M. Q. et al. (2017). Effect of machine tool’s spindle forced vibrations on surface roughness, dimensional accuracy, and tool wear in vertical milling of AISI P20. Int Adv MAnuf Technol 89, 3671-3679
- Özbek, N. A., Özbek, O., Kara, F. (2017). Optimization of cutting parameters for tool wear using Taguchi method in turning of hardened AISI 420 steel. Research gate,
- Kara, F. (2018). Optimization of surface roughness in finish milling of AISI P20+S plastic mold steel. ISSN 1580-2949, MTAEC9, 52(2)195.
- Kara, F. (2018) Optimization of cutting parameters in finishing milling of hardox 400 steel. International journal of analytical, experimental and finite element analysis (IJAEFEA), e-ISSN: 2394-5141, p-ISSN: 2394-5133, pp44-49.
- Kara, F. and Öztürk, B. (2019). Comparison and optimization of PVD and CVD method on surface roughness and flank wear in hard-machining of DIN 1.2738 mold steel. Sensor Review, Vol. 39 No. 1, pp. 24-33.
- Tlhabadira, I., Daniyan, I.A., Machaka, R. et al. (2019). Modelling and optimization of surface roughness during AISI P20 milling process using Taguchi method. Int J Adv Manuf Technol 102, 3707-3718.
- Moayyedian, M., Mohajer, A., Kazemian, M.G. et al. (2020). Surface roughness analysis in milling machining using design of experiment. SN appl. Sci. 2, 1698.
- Joshi, A. V., Charkha, P., Panchal, A., et al. (2022). Experimentation and optimization of milling milling machine parameters using Taguchi method. International conference on advances in mechanical engineering (ICAME). IOP Conf. Ser.: Mater. Sci. Eng. 1259 012040
- Karagöz, Ş., Atapek, H.Ş. ve Yılmaz, A. (2008). Zırh çeliklerinde perforasyon ve balistik korumanın anlaşılması açısından fragtografik etüd. Metal Dünyası, 182, 102-107.
- https://www.miilux.com.tr
- https://malzemebilimi.net/zirh-celigi-nedir-nasil-uretilir.html
- https://www.analizgazetesi.com.tr/haber/miilux-oyun-yerli-zirh-celikleri-idef23te-yogun-ilgi-goruyor-8623/
- https://www.yerlituket.com/yazi/miilux-oy-un-yerli-zirh-celikleri-idef-23-te-yogun-ilgi-goruyor
In recent years, the use of materials with
ultra-high hardness such as Millux Protection 600T has
become widespread in industry. However, the effect of
different parameters used in the machining process of
such steels, especially factors such as feed rate, cutting
speed, depth of cut, and radial depth of cut, on the
surface roughness of the final product is still not fully
understood. In this context, a study was conducted to
evaluate the effects of the mentioned armor steel on
surface roughness. Using the Taguchi optimization
method, the interaction between processing parameters
at specified levels was examined, and attempts were
made to determine the optimum values. Within the scope
of the study, nine different experiments were conducted
using Taguchi's L9 orthogonal array, and the surface
roughness data obtained from each experiment were
recorded. According to the analysis results, it was
determined that the feed rate is the most significant
parameter in the milling process, followed by radial
depth of cut, depth of cut, and cutting speed,
respectively. To achieve optimal results, it is
recommended that the feed rate be set to level 1, cutting
speed to level 2, depth of cut to level 1, and radial depth
of cut to level 3. These findings could provide important
guidance in the machining of such steels.
Keywords :
Processing Parameters; Milling; Taguchi Method; Robust Design; Surface Roughness; Tool Wear; Armor Steel.