Unlocking Circular Economy Opportunity Through Tube-Induced Vibrations Mitigation in Shell and Tube Heat Exchangers


Authors : Dhawi A. Al-Otaibi

Volume/Issue : Volume 10 - 2025, Issue 7 - July


Google Scholar : https://tinyurl.com/48yr972c

Scribd : https://tinyurl.com/2rku7m38

DOI : https://doi.org/10.38124/ijisrt/25jul381

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Abstract : Shell and tube heat exchangers are core components in a wide variety of industrial systems, from power generation and petrochemical processing through HVAC and desalination facilities. Strong in structure and efficient in thermals, these devices are vulnerable to flow-induced vibrations (FIV) that lead to tube wear, fatigue failure, and compromised performance. This paper provides an overview of tube-induced shell and tube heat exchanger vibrations due to physical forces, their analytical, numerical, and experimental modeling, and current-day state-of-the-art design and mitigation techniques. A multi-disciplinary approach with a focus on fluid mechanics, structural dynamics, and heat transfer is emphasized throughout. Moreover, a case study is presented to show the impact of stiffening the tubes to mitigate FIV.

References :

  1. ASME Boiler and Pressure Vessel Code Section VIII, Division 1, Rules for Construction of Pressure Vessels, The American Society of Mechanical Engineers, New York, 2019 Edition
  2. Rémi Bourguet (2022), Flow-induced vibrations of a cylinder along a circular arc, Published online by Cambridge University Press:  23 December 2022
  3. M.I. Pettigrew. C.E. Taylor, NJ. Fisher, M. Yetisir and B.A.W. Smith (1997), vibration analysis and vibration damage assessment in nuclear and process equipment
  4. Weaver, D. S., and Parrondo, J. (1991), Fluidelastic instability in multispan heat exchanger tube arrays, Journal of fluids and structures, 5(3), 323-338.
  5. Lin, T. K., and Yu, M. H. (2005), An experimental study on the cross-flow vibration of a flexible cylinder in cylinder arrays, Experimental thermal and fluid science, 29(4), 523-536.
  6. Bao, M., Wang, L., Li, W., and Gao, T. (2017), The Vibration Analysis of Tube Bundles Induced by Fluid Elastic Excitation in Shell Side of Heat Exchanger. In IOP Conference Series: Materials Science and Engineering (Vol. 239, No. 1, p. 012011). IOP Publishing.
  7. TEMA, Standard of the Tubular Exchanger Manufacturers Association, Tarrytown, New York
  8. HTRI Software

Shell and tube heat exchangers are core components in a wide variety of industrial systems, from power generation and petrochemical processing through HVAC and desalination facilities. Strong in structure and efficient in thermals, these devices are vulnerable to flow-induced vibrations (FIV) that lead to tube wear, fatigue failure, and compromised performance. This paper provides an overview of tube-induced shell and tube heat exchanger vibrations due to physical forces, their analytical, numerical, and experimental modeling, and current-day state-of-the-art design and mitigation techniques. A multi-disciplinary approach with a focus on fluid mechanics, structural dynamics, and heat transfer is emphasized throughout. Moreover, a case study is presented to show the impact of stiffening the tubes to mitigate FIV.

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Paper Submission Last Date
31 - December - 2025

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