Authors :
Pradeep Kumar; Sukumar P.; Sumit Kumar; S. M. Hukkeri; S. Periyasamy
Volume/Issue :
Volume 10 - 2025, Issue 12 - December
Google Scholar :
https://tinyurl.com/5n7kmf5m
Scribd :
https://tinyurl.com/y5rjmter
DOI :
https://doi.org/10.38124/ijisrt/25dec545
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Abstract :
The handloom weaving sector is highly unorganized and decentralized. Most handloom weavers belong to the
marginalized and weaker sections of society, working both to meet household needs and contribute to the textile industry.
They play a vital role in preserving the traditional craft of handloom weaving, which varies across different states in the
country. The artistry and intricacy of hand-woven fabrics are unmatched, with certain weaves and designs still beyond the
capability of modern machinery.
Handloom weaving demands high skill & labour to operate the loom which demoralizing the youth in adopting this
traditional. India’s rich textile heritage clusters are shrinking due to this fact. So, the labor-intensive nature of handloom
weaving, combined with non-ergonomic tools and workspaces, discouraging the younger generation from adopting this
traditional craft, leading to the gradual decline of India's rich textile heritage.
Ministry of Textiles & its sub-ordinate offices like Central Silk Board & Weavers Service centers etc. are continuously
working to uplift the weaver’s life standard by providing upgraded machineries on subsidized rate. In last 10-15 years’
efforts was taken to modernize the traditional loom set up with upgraded loom set ups like CATD (Computer Added Textile
Designing), PLM (Pneumatic Lifting Mechanism & Electronic Jacquard etc.
Traditionally, weavers have relied on mechanical jacquards with limited hook capacities; however, increasing market
demand for intricate, multi-colour, and fine-patterned designs has pushed the adoption of advanced systems such as
Pneumatic Lifting Mechanisms (PLM) and Electronic Jacquards. This study provides a comparative analysis of three
jacquard Mechanisms-Mechanical (Traditional), Mechanical with PLM, and Electronic-based on lifting force, ergonomic
comfort, design flexibility, productivity, and income enhancement. Real-time force measurements using a digital weighing
system and structured interviews across multiple weaving locations form the basis of this assessment. Findings demonstrate
that PLM and electronic systems substantially reduce drudgery, enable complex design weaving, and improve productivity,
resulting in a 25–50% rise in income. The study underscores the importance of technological upgradation to sustain the
economic and cultural vitality of the Kancheepuram handloom sector.
Keywords :
Handloom, Jacquard, PLM, Weaver, Silk, Cluster, Kanchipuram, Pneumatic.
References :
- A. Sengupta and P. Nag, Ergonomic evaluation of postures among Indian handloom weavers, Ergonomics SA, vol. 23, no. 1, pp. 1–10, 2011.
- A. Nag and H. Vyas, Occupational health issues among handloom weavers: A review, Journal of Human Ergology, vol. 49, no. 1, pp. 59–70, 2020.
- S. Joshi and T. Patel, Ergonomic analysis of repetitive foot movements in handloom weaving, International Journal of Industrial Ergonomics, vol. 72, p. 102780, 2019.
- S. S. Muthu, Assessing Ergonomics in the Textile and Apparel Industries, Springer Nature, 2017.
- A. Desai and M. Khandare, Evaluation of pneumatic assist mechanisms in loom lifting operations, Textile Research Journal, vol. 88, no. 12, pp. 1420–1429, 2018.
- A. V. Rama Murthy and K. N. Gowda, Technological innovations in handloom weaving: A comprehensive review, Indian Journal of Traditional Knowledge, vol. 13, no. 2, pp. 345–352, 2014.
- B. Xu and Y. Chen, Development of high-speed electronic jacquard systems: Trends and challenges, Textile Research Journal, vol. 88, no. 7, pp. 803–814, 2018.
- Y. Zhao, J. Li and Q. Sun, CAD-driven electronic jacquard technologies in modern weaving, Journal of Textile Engineering, vol. 65, no. 4, pp. 117–125, 2019.
- J. Pandya and V. Sampath, Digital jacquard applications in Indian textile clusters: A field-based evaluation, Journal of The Textile Institute, vol. 113, no. 3, pp. 389–399, 2022.
- K. Radhalakshmi and C. Anand, Productivity improvements through electronic jacquard integration in traditional weaving units, Journal of Textile Engineering & Fashion Technology, vol. 6, no. 3, pp. 142–150, 2020.
- X. Chen and K. Wells, Advances in jacquard loom automation and design engineering, Mechanics of Advanced Materials and Modern Processes, vol. 6, no. 1, p. 4, 2020.
- Ministry of Textiles, Government of India, Handloom Cluster Development Programme Evaluation Report, Government Publication, 2021.
- Vijayalaxmi, J., Arathy, K.C.K. Critical evaluation of socio-cultural and climatic aspects in a traditional community: a case study of Pillayarpalayam weavers' cluster, Kanchipuram. Built Heritage 6, 3 (2022).
The handloom weaving sector is highly unorganized and decentralized. Most handloom weavers belong to the
marginalized and weaker sections of society, working both to meet household needs and contribute to the textile industry.
They play a vital role in preserving the traditional craft of handloom weaving, which varies across different states in the
country. The artistry and intricacy of hand-woven fabrics are unmatched, with certain weaves and designs still beyond the
capability of modern machinery.
Handloom weaving demands high skill & labour to operate the loom which demoralizing the youth in adopting this
traditional. India’s rich textile heritage clusters are shrinking due to this fact. So, the labor-intensive nature of handloom
weaving, combined with non-ergonomic tools and workspaces, discouraging the younger generation from adopting this
traditional craft, leading to the gradual decline of India's rich textile heritage.
Ministry of Textiles & its sub-ordinate offices like Central Silk Board & Weavers Service centers etc. are continuously
working to uplift the weaver’s life standard by providing upgraded machineries on subsidized rate. In last 10-15 years’
efforts was taken to modernize the traditional loom set up with upgraded loom set ups like CATD (Computer Added Textile
Designing), PLM (Pneumatic Lifting Mechanism & Electronic Jacquard etc.
Traditionally, weavers have relied on mechanical jacquards with limited hook capacities; however, increasing market
demand for intricate, multi-colour, and fine-patterned designs has pushed the adoption of advanced systems such as
Pneumatic Lifting Mechanisms (PLM) and Electronic Jacquards. This study provides a comparative analysis of three
jacquard Mechanisms-Mechanical (Traditional), Mechanical with PLM, and Electronic-based on lifting force, ergonomic
comfort, design flexibility, productivity, and income enhancement. Real-time force measurements using a digital weighing
system and structured interviews across multiple weaving locations form the basis of this assessment. Findings demonstrate
that PLM and electronic systems substantially reduce drudgery, enable complex design weaving, and improve productivity,
resulting in a 25–50% rise in income. The study underscores the importance of technological upgradation to sustain the
economic and cultural vitality of the Kancheepuram handloom sector.
Keywords :
Handloom, Jacquard, PLM, Weaver, Silk, Cluster, Kanchipuram, Pneumatic.