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Fractionation of Plastic and Tyre Pyrolysis Oils


Authors : Ashok Agarwal

Volume/Issue : Volume 11 - 2026, Issue 8 - August


Google Scholar : https://tinyurl.com/ymwuvmbb

DOI : https://doi.org/10.38124/ijisrt/26aug1567

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Waste plastics and end-of-life tyres contain substantial hydrocarbon value that can be recovered through thermochemical conversion. Pyrolysis produces a complex liquid hydrocarbon stream whose boiling range is considerably broader than that of a single commercial fuel. The present work develops a preliminary engineering design for fractionating plastic and tyre pyrolysis oils at a nominal feed rate of 400 kg/h. The proposed system uses a packed stainless-steel fractionation column, thermic-fluid reboiler, reflux condenser, reflux drum, product coolers and dedicated product tanks.

Keywords : Waste Plastic; End-of-life Tyres; Pyrolysis Oil; Fractional Distillation; Packed Column; Naphtha; Diesel Fraction; Hydrotreatment; Circular Economy.

References :

  1. S. H. Chang, “Plastic waste as pyrolysis feedstock for plastic oil production: A review,” Science of the Total Environment, vol. 877, 162719, 2023. doi: 10.1016/j.scitotenv.2023.162719.
  2. L. Dai, N. Zhou, Y. Lv, Y. Cheng, Y. Wang, Y. Liu, K. Cobb, P. Chen, H. Lei, and R. Ruan, “Pyrolysis technology for plastic waste recycling: A state-of-the-art review,” Progress in Energy and Combustion Science, vol. 93, 101021, 2022. doi: 10.1016/j.pecs.2022.101021.
  3. G. Zhang, F. Chen, Y. Zhang, L. Zhao, J. Chen, L. Cao, J. Gao, and C. Xu, “Properties and utilization of waste tire pyrolysis oil: A mini review,” Fuel Processing Technology, vol. 211, 106582, 2021. doi: 10.1016/j.fuproc.2020.106582.
  4. M. H. Rahman, P. R. Bhoi, and P. L. Menezes, “Pyrolysis of waste plastics into fuels and chemicals: A review,” Renewable and Sustainable Energy Reviews, vol. 188, 113799, 2023. doi: 10.1016/j.rser.2023.113799.
  5. P. T. Williams, “Pyrolysis of waste tyres: A review,” Waste Management, vol. 33, no. 8, pp. 1714–1728, 2013. doi: 10.1016/j.wasman.2013.05.003.
  6. A. Quek and R. Balasubramanian, “Liquefaction of waste tires by pyrolysis for oil and chemicals—A review,” Journal of Analytical and Applied Pyrolysis, vol. 101, pp. 1–16, 2013. doi: 10.1016/j.jaap.2013.02.016.
  7. F. Campuzano et al., “On the distillation of waste tire pyrolysis oil: A structural characterization of the derived fractions,” Fuel, vol. 290, 120041, 2021. doi: 10.1016/j.fuel.2020.120041.
  8. “Waste plastics pyrolytic oil is a source of diesel fuel: A recent review on diesel engine performance, emissions, and combustion characteristics,” Science of the Total Environment, vol. 886, 163756, 2023. doi: 10.1016/j.scitotenv.2023.163756.
  9. “A critical review of the correlative effect of process parameters on pyrolysis of plastic wastes,” Journal of Analytical and Applied Pyrolysis, vol. 170, 105907, 2023. doi: 10.1016/j.jaap.2023.105907.

Waste plastics and end-of-life tyres contain substantial hydrocarbon value that can be recovered through thermochemical conversion. Pyrolysis produces a complex liquid hydrocarbon stream whose boiling range is considerably broader than that of a single commercial fuel. The present work develops a preliminary engineering design for fractionating plastic and tyre pyrolysis oils at a nominal feed rate of 400 kg/h. The proposed system uses a packed stainless-steel fractionation column, thermic-fluid reboiler, reflux condenser, reflux drum, product coolers and dedicated product tanks.

Keywords : Waste Plastic; End-of-life Tyres; Pyrolysis Oil; Fractional Distillation; Packed Column; Naphtha; Diesel Fraction; Hydrotreatment; Circular Economy.

Paper Submission Last Date
31 - October - 2026

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